Tag Archives: Quality Control

Fig. 1. Sampling locations for fatigue testing and metallographic examination.

Fatigue behavior of A356-T6 aluminum cast alloys. Part I. Effect of casting defects

This paper summary is based on the article [‘Fatigue behavior of A356-T6 aluminum cast alloys. Part I. Effect of casting defects’] presented at the [‘Journal of Light Metals’] 1. Overview: 2. Research Background: Background of the Research Topic: Cast aluminum alloys are increasingly utilized in the automotive sector owing to their superior castability, corrosion resistance,

Read More

Fig. 2 Clinching press of the company Eckold (down) and the company TOX (up); the used clinching tool system of the company BTM (down) and the company TOX (up)

Clinching of inductively heated aluminum die casting

This paper summary is based on the article “Clinching of inductively heated aluminum die casting” presented at the “Production Engineering” 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright: *This material is Sinan Yarcu’s

Read More

Fig 3.1 Gas porosity

Causes of Casting Defects with Remedies

This paper summary is based on the article “Causes of Casting Defects with Remedies” presented at the “International Journal of Engineering Research & Technology (IJERT)” 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright:

Read More

Fig1. a) Fatturato relativo al mercato italiano ed estero nei diversi settori di applicazione dei prodotto pressocolati in lega di alluminio. b) Ripartizione dell’Impiego di lega di alluminio nelle 5 famiglie di getti pressocolati [6].

PROPOSAL OF A CLASSIFICATION OF DEFECTS OF HIGH-PRESSURE DIECAST PRODUCTS

1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology 5. Main Research Results: The analysis of rejection causes (Fig. 3) reinforces the importance of addressing metallurgical defects, particularly gas porosity, shrinkage porosity, and cold laps, to reduce product rejections in HPDC manufacturing. The existing classifications (Fig. 4) demonstrate the need

Read More

Fig. 1. ASF 구조의 예

Die Casting Technology for Welding Application: A Detailed Summary

This page summarizes the research paper “[Original Paper Title]” focusing on die casting technology for welding applications, originally published in the Journal of the Korea Foundry Society. This detailed summary is intended for informational purposes and to provide a comprehensive overview of the paper’s content. 1. Overview: 2. Research Background: 3. Research Purpose and Research

Read More

Figure 7: Some porosity defects.

Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process

This document summarizes the research paper “Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process.” 1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Research: 8. References: 9. Copyright:

Read More

Fig. 1. A TA Transmission Case casting.

Effect of melt cleanliness on the formation of porosity defects in automotive aluminium high pressure die castings

1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology 5. Key Research Findings: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright: This material is a summary based on the above paper, and unauthorized use for commercial purposes is prohibited.Copyright © 2025 CASTMAN. All rights reserved.

Figure 4 - Part regions.

Defect reduction using Lean Six Sigma and DMAIC

This document summarizes the research paper “Defect reduction using Lean Six Sigma and DMAIC,” providing a detailed overview of its methodology, findings, and implications for the die-casting industry. This summary is structured for clarity and readability, suitable for a WordPress page format, and adheres strictly to the content presented in the original paper. 1. Overview

Read More

Fig. 1: Illustration of engine block with 6 ingates and the vacuum channels.

Correlation Between Microstructure and Mechanical Properties of Al-Si Diecast Engine Blocks

1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology: 5. Key Research Findings: 6. Conclusion and Discussion: 7. Future Research Directions: 8. References: [1] Colás, R., A. Rodríguez, J. Talamantes, and S. Valtierra. Solidification analysis of aluminium engine block. Int. J. Cast Metals Res., 17 (2004), 332-338.[2] Verran, G.O., R.P.K.

Read More

Fig. 1. Paper's Methodology for analysing a production concept for vehicle production with Mega-casting and evaluation of its potential.

Mega-casting in the automotive production system: Expert interview-based impact analysis of large-format aluminium high-pressure die-casting (HPDC) on the vehicle production

Peter Burggräf a, Georg Bergweiler b, Stefan Kehrer b, Tobias Krawczyk b, Falko Fiedler bShow moreAdd to MendeleyShareCitehttps://doi.org/10.1016/j.jmapro.2024.06.028Get rights and content Abstract Since the revolutionary invention of the conveyor-belt production by Henry Ford in 1913, market player mainly evolved a unique selling point through E-Mobility. Mega-Casting promises a revolutionary simplification of the automotive production system using large-format high-pressure die-cast (HPDC) aluminium structural components in the automotive car body. Through 35 cross-industry

Read More