SHOT SLEEVE WITH INTEGRAL THERMAL REGULATION How Integral Thermal Control Extends Service Life by Over 15x and Boosts Casting Quality This technical brief is based on the academic paper “SHOT SLEEVE WITH INTEGRAL THERMAL REGULATION” by F. Miglierina (Omnia Press S.r.l.) and B. Vianello (Zanussi Metallurgica S.p.a.), published in the 6th International Tooling Conference. It
How Smoothed Particle Hydrodynamics (SPH) Delivers Unprecedented Accuracy in Predicting HPDC Filling and Defects This technical brief is based on the academic paper “Simulation of casting complex shaped objects using SPH” by P.W. Cleary, J. Ha, M. Prakash, and T. Nguyen, published in the proceedings of the Shape Casting: The John Campbell Symposium by TMS
Mastering Shrinkage: A Simulation-Driven Approach to Defect-Free Precision Casting This technical brief is based on the academic paper “Simulation of Hot Casting Shrinkage of Thermoplastic Beryllium Oxide Slurries with Ultrasonic Activation” by Uzak Zhapbasbayev, Zamira Sattinova, and Gaukhar Ramazanova, published in Engineered Science (2024). It is summarized and analyzed for HPDC professionals by the experts
Optimizing Your Castings: How Sand Composition Dictates Zinc Alloy Performance This technical brief is based on the academic paper “Properties of Zinc alloy cast product with different composition of Silica Sand and Bentonite in Green Sand Mould” by Zatil Alyani Mohd Amin, Faizul Che Pa, and P.M Ir. Mohd Ichwan Nasution. It is summarized and
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Beyond the Surface: How Severe Plastic Deformation Boosts Biomedical Implant Performance This technical brief is based on the academic paper “Properties of the nanocrystalline layers obtained by methods of severe plastic deformation in metals and alloys for biomedical applications” by Konrad Skowron, submitted for the Degree of Doctor of Philosophy in Physics (Kraków 2021). It
A Design Engineer’s Guide to Material Properties: Mastering the Fundamentals for Optimal Performance This technical brief is based on the academic chapter “Chapter 6: Properties of Engineering Materials” by Theodore Gela, D.Eng.Sc., from the MECHANICAL DESIGN HANDBOOK. It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The Challenge:
Hot vs. Cold Chamber for Magnesium: A Data-Driven Guide to Choosing the Right HPDC Process This technical brief is based on the paper “Properties of Diecasting Alloys and a Comparison of Hot and Cold Chamber Processes for Magnesium Die Casting” by Dr. Ing Norbert Erhard and Bob Tracy of Oskar Frech GmbH + Co. KG.
This technical brief is based on the academic paper “Promoting Distance Learning in Metal Casting by Implementing Four Simulation Activities” by Dr. Sam Ramrattan and Dr. Matthew Cavalli P.E., Western Michigan University, published in the Proceedings of the 2024 ASEE North Central Section Conference. It is summarized and analyzed for HPDC professionals by the experts
From Theory to Production: A Practical Guide to High-Pressure Die Casting for Engine Components This technical brief is based on the academic paper “PRODUCTION OF SINGLE CYLINDER ENGINE COMPONENTS THROUGH HIGH PRESSURE DIE CASTING IN SEDI ENUGU” by Nwonye E.I., Ilochonwu C.E., and Nwajagu C.O., published in Light Metals 2013 by TMS (The Minerals, Metals
A Blueprint for High-Integrity HPDC: Tackling Porosity in Structural Aluminum & Magnesium Castings This technical brief is based on the academic paper “Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys” by Varun Nandakumar, presented as a Master’s Thesis at The Ohio State University (2014). It is summarized and
