Tag Archives: High pressure die casting

Figure 1. a) Photograph of the as-solidified top surface of a sample of AM-HP2 cast in air and b) an optical photomicrograph near the ‘free’ surface of a section through the diameter of the casting shown in (a) and showing a very limited extent of oxidation.

AM-HP2: A New Magnesium High Pressure Diecasting Alloy for Automotive Powertrain Applications

This article introduces the paper “AM-HP2: A New Magnesium High Pressure Diecasting Alloy for Automotive Powertrain Applications” by Mark A. Gibson, Colleen J. Bettles, Morris T. Murray, and Gordon L. Dunlop, published in January 2006. 1. Overview: 2. Research Background: The automotive industry seeks significant weight reduction. Magnesium alloys offer a potential solution, but their

Read More

Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts

Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts

This introductory paper is the research content of the paper [“Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts”] published by [IOS Press]. 1. Overview: 2. Abstracts / Introduction The paper addresses the challenge of optimizing the High-Pressure Die Casting (HPDC) process for Zamak alloy aesthetic parts to minimize finishing operations.

Read More

Fig. 10. Diecast car audio heat sink component with various alloy compositions; (a) Al-1.0 wt%Cu-0.6 wt%Fe-1.5 wt%Si), (b) Al1.0 wt%Cu-0.6 wt%Fe-2.0 wt%Si, (c) Al-2.5 wt%Cu-0.8 wt%Fe11 wt%Si-0.2 wt%Mg-0.3 wt%Mn (ALDC12).

Effect of Alloying Elements on the Thermal Conductivity and Casting Characteristics of Aluminum Alloys in High Pressure Die Casting

This introductory paper is the research content of the paper [“Effect of Alloying Elements on the Thermal Conductivity and Casting Characteristics of Aluminum Alloys in High Pressure Die Casting”] published by [‘Korean Institute of Metals and Materials’, ‘Chonbuk National University’]. 1. Overview: 2. Abstracts / Introduction Abstract: High pressure die casting is one of the

Read More

Bild 1. Einordnung der Karosseriebauweise „Mega-Casting" und dessen Konzepte mit beispielhaften OEM und Modellen im Rahmenwerk der etablierten Karosseriebauweisen (Eigenleistung). Rahmenwerk und Teil-Darstellungen in Anlehnung an Birkert et al. [3], Stellantis [14], Land Rover [15], Tesla [5]. Grafik: WZL

Opportunities and Risks of Mega-Casting in Automotive Production – The Aluminum Die-Casted Body in White

This introductory paper is the research content of the paper [“Opportunities and Risks of Mega-Casting in Automotive Production – The Aluminum Die-Casted Body in White”] published by [WT Werkstattstechnik]. 1. Overview: 2. Abstracts / Introduction The electric car manufacturer Tesla patented Mega-Casting in 2018, introducing a novel manufacturing method to produce a car body in

Read More

Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting

This introductory paper is the research content of the paper [“Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting”] published by [‘International Journal of Mechanical Engineering and Robotics Research’]. 1. Overview: 2. Abstracts / Introduction In High Pressure Die Casting (HPDC), chill vents are crucial for removing residual air and gases

Read More

Figure 1. (a) Image of “test specimen” HPDC die used in this study, (b) Image of “test specimen” casting using Nemalloy HE700.

Development of High Ductility Al-Zn-Mg Casting Alloys for Automotive Structural Components

This introductory paper is the research content of the paper [“Development of High Ductility Al-Zn-Mg Casting Alloys for Automotive Structural Components”] published by [MS&T19®]. 1. Overview: 2. Abstracts / Introduction This research paper addresses the development of novel Al-Zn-Mg alloys designed for automotive structural components, aiming to meet the increasing demand for lightweighting in the

Read More

Fig. 7.1.7 Exploded View of Assembly

Design of Single Cavity Pressure Die Casting Die for Automotive Part of Aluminum Alloy (AlSi-12) Using CAD Tool & Its Manufacturing by HPDC Technology

This introductory paper is the research content of the paper [“Design of Single Cavity Pressure Die Casting Die for Automotive Part of Aluminum Alloy (AlSi-12) Using CAD Tool & Its Manufacturing by HPDC Technology”] published by [Journal Publication of International Research for Engineering and Management (JOIREM)]. 1. Overview: 2. Abstracts / Introduction Abstract”Manufacturers can create

Read More

Fig.1 Die casting and local structure of automobile rear cabin

Process Analysis and Defect Improvement of Integrated Die Casting Parts for a Certain Automobile Rear Cabin

This introductory paper is the research content of the paper [“Process Analysis and Defect Improvement of Integrated Die Casting Parts for a Certain Automobile Rear Cabin”] published by [SPECIAL CASTING & NONFERROUS ALLOYS]. 1. Overview: 2. Abstracts or Introduction Abstract: Using Flow-3D simulation software to fill the initial solution of the product, it is found

Read More

Figure 1: Image of Die in the actual die-casting process, which has cracks (red lines) on the surface.

Predicting Die Cracking in Die-Cast Products Using a Surrogate Model Based on Geometrical Features

This introductory paper is the research content of the paper [“Predicting Die Cracking in Die-Cast Products Using a Surrogate Model Based on Geometrical Features”] published by [Computer-Aided Design & Applications] 1. Overview: 2. Abstracts or Introduction This paper explores the development and application of a surrogate model for predicting die cracks in die-cast products, focusing

Read More

Figure 3: Worn solid half of the mould part - mould insert

Use of Duplex PVD Coatings to Increase the Life of Moulds and Cores for die Casting of Aluminium Alloys in the Automotive Industry

This introductory paper is the research content of the paper [“Use of Duplex PVD Coatings to Increase the Life of Moulds and Cores for die Casting of Aluminium Alloys in the Automotive Industry”] published by [Acta Mechanica Slovaca]. 1. Overview: 2. Abstracts or Introduction This paper elucidates research outcomes aimed at enhancing the longevity of

Read More