Tag Archives: Die casting

Salt Core Technology

Components appropriate for salt core process

Aluminum high-pressure die casting is a widely used manufacturing process known for its high efficiency and precision. However, producing parts with undercut shapes—features that interfere with the mold opening direction—poses significant challenges. Traditional solutions, such as slide cores or multi-part molds, increase complexity, costs, and limit design flexibility. Application of Salt Core Technology for Undercut

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Semiconductor Manufacturing Equipment Parts

List of Semiconductor Manufacturing Equipment Parts This list provides potential components for semiconductor manufacturing equipment that could be, or are, produced using high-pressure aluminum die casting. The following list is based on general knowledge of die casting applications and semiconductor equipment design. List of Semiconductor Manufacturing Equipment Parts Potentially Made via High-Pressure Aluminum Die Casting:

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Aluminum High-Pressure Die Casting (HPDC) for Automotive Parts

Automotive Parts Group Summary 1. Engine Accessories: Lightweight and precision-critical parts Throttle body, fuel pump, fuel nozzle, tensioner, cylinder block, bearing bush, water pump, fuel injection, gasket, camshaft, valve plate, crankshaft, connecting rod assembly, piston, carburetor, fuel tank, water tank, fan, radiator, Pistons 2. Powertrain Accessories Frontal cross brace RHT folding levers Automotive Parts Advantages:

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Effective Applications of Copper HPDC Manufacturing

Effective Applications of Copper HPDC Manufacturing

Here is a list of products that are effective when manufactured using Cu (Copper) High Pressure Die Casting (HPDC). The effectiveness in terms of cost and performance can vary depending on complex interactions of factors beyond the manufacturing method, including material properties, design, application requirements, and cost considerations. However, these are the types of components

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Sketch showing the three computational regions and the lattice structure sleeves around the cooling pipe.

Lattice Structure for Improving Cooling Uniformity in HPDC Mould Corners

This article introduces the paper “Lattice Structure for Improving Cooling Uniformity in HPDC Mould Corners”. Title and Summary Research Team Information Research Background and Objectives (Based on the Introduction Section) Main Objectives and Research Content Results and Achievements Copyright and References Copyright © 2025 CASTMAN. All rights reserved.This summary is derived from the referenced paper

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Figure 2. Throttle body with the marked value of the bearing surface roughness specified by the customer (Ra = max. 2.5 μm).

Study of PVD-Coated Inserts’ Lifetime in High-Pressure Die Casting Regarding the Requirements for Surface Quality of Castings

by Andrea Sütőová 1,*, Róbert Kočiško 1,*, Patrik Petroušek 1, Martin Kotus 2, Ivan Petryshynets 3 and Andrii Pylypenko 4 Abstract The wear and degradation of tools applied in the high-pressure die casting of Al alloys induce significant financial losses. The formation of failures on the surface of mold parts caused by erosion, thermal fatigue, corrosion, and soldering negatively affects the surface quality

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Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Abstract Lightweighting of electric vehicles is an important consideration to improve range and potentially reduce the vehicle price by downsizing expensive battery and motor components. Aluminum alloys have a combination of light weight, high electrical conductivity and strength that are required in e-motor applications to achieve high power output and efficiency. In this research, Al–Ce

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Figure: 6.4 Fill time for the 1st experiment

IMPROVING QUALITY AND EFFICIENCY IN DIE CASTING OFCOMPLEX HOUSINGS

Naveen SinghalResearch ScholarDept of Mechanical Engineering Arni University-H.P. Dr. Sangeeth GuptaProfessorArni University-H.P Dr.Krishnamachary P CProfessor & PrincipalJ.B.Institute of Engineering & Technology-Hyderabad. Abstract In order to provide ecological balance, new technologies are being developed to reduce fuel consumption. Within these new technologies, usage of light alloys such as aluminum and magnesium has gained great importance in

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Social hotspots in the automotive industry’s aluminum value chains—combining primary and generic data

Social hotspots in the automotive industry’s aluminum value chains—combining primary and generic data

You have full access to this open access articleThe International Journal of Life Cycle AssessmentAims and scopeSubmit manuscriptSocial hotspots in the automotive industry’s aluminum value chains—combining primary and generic data Download PDF Abstract Purpose The automotive industry and its suppliers have been facing increasing challenges in the sustainable sourcing of raw materials on environmental and

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Development and Validation using Casting Simulation of a Multi-point Remote Monitoring System for High-Pressure Die-Casting (HPDC) Mold Cavity

Development and Validation using Casting Simulation of a Multi-point Remote Monitoring System for High-Pressure Die-Casting (HPDC) Mold Cavity

Abstract This research presents the design and implementation process of a remote monitoring system for temperature and force-induced pressure measurements in the mold cavity of high-pressure die casting (HPDC). A K-type thermocouple sensor was chosen to gauge the aggressive environment inside the mold cavity. An ejector pin was adapted for the installation of this sensor,

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