Tag Archives: Die casting

Fig. 1. Air Porosity in the section of an aluminium diecast part

ANALYZE OF THE POSSIBLE CAUSES OF POROSITY TYPE DEFFECTS IN ALUMINIUM HIGH PRESSURE DIECAST PARTS

Mastering HPDC: A Deep Dive into the Causes and Cures for Porosity Defects in Aluminum Parts This technical summary is based on the academic paper “ANALYZE OF THE POSSIBLE CAUSES OF POROSITY TYPE DEFFECTS IN ALUMINIUM HIGH PRESSURE DIECAST PARTS” by Ferencz Peti and Lucian Grama, published in the Scientific Bulletin of the „Petru Maior”

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Fig. 1. Photograph of the project under analysis. View: a) from the fixed half; b) from the mobile half

Effect of Cavitation Phenomenon on the Quality of High-Pressure Aluminium Alloy Castings

How Vacuum Casting Intensifies HPDC Cavitation and What to Do About It This technical summary is based on the academic paper “Effect of Cavitation Phenomenon on the Quality of High-Pressure Aluminium Alloy Castings” by Marcin Brzeziński and Jakub Wiśniowski, published in the Journal of Casting & Materials Engineering (2023). It has been analyzed and summarized

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Fig. 16. Thin wall heat dissipation shells (a, b, and c — front, back, and perspective view, respectively), which are produced by air cooled stirring rod (ACSR) process combined with high-pressure die casting machine [51]. Here, A, B, C, and D — regions from which the samples were prepared [51] to study their microstructure and mechanical properties

CASTING QUALITY ENHANCEMENT USING NEW BINDERS ON SAND CASTING AND HIGH-PRESSURE RHEO-DIE CASTING

Beyond Conventional HPDC: How Rheo-Casting Improves Mechanical Properties and Reduces Porosity This technical summary is based on the academic paper “CASTING QUALITY ENHANCEMENT USING NEW BINDERS ON SAND CASTING AND HIGH-PRESSURE RHEO-DIE CASTING” by P. Puspitasari and J.W. Dika, published in Prog. Phys. Met., Vol. 20, No. 3 (2019). It has been analyzed and summarized

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Figure 1. Photographs of the die-casting die used for manufacturing mechanical parts after the diecasting operation, showing (a) the die cavity and heat-checking and (b) the core pin.

MATERIAL PROPERTIES OF DIE-CASTING DIE AROUND HEAT-CHECKING CREATED BY A HIGH-PRESSURE ALUMINUM ALLOY DIE-CASTING OPERATION

Unlocking the Secrets of Die-Casting Die Heat-Checking: New Research Reveals Root Causes and Mitigation Clues This technical summary is based on the academic paper “MATERIAL PROPERTIES OF DIE-CASTING DIE AROUND HEAT-CHECKING CREATED BY A HIGH-PRESSURE ALUMINUM ALLOY DIE-CASTING OPERATION” by Mitsuhiro Okayasu and Junya Shimazu, published in International Journal of Metalcasting (2025). It has been

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Fig. 4. Schematic view of individual devices in the casting workplace: (1 – high pressure casting machine, 2 – machine extraction, 3 – cutting press, 4 – data matrix code punch, 5 – foundry mould treatment manipulator, 6 – cooling bath, 7 – holding furnace, 8 – handling robot, 9 – robotic, automatic palletizing)

Green Innovations in Foundry Production Processes of Automobile Castings

Driving Down Costs and CO2: A Deep Dive into Energy-Saving Innovations for Automotive HPDC This technical summary is based on the academic paper “Green Innovations in Foundry Production Processes of Automobile Castings” by Josef Bradáč, Martin Folta, Jiří Machuta, Jiří Slabý, and Michal Beneš, published in Rocznik Ochrona Środowiska (2024). It has been analyzed and

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Fig. 1 High-pressure die-cast specimens

Metallurgical Assessment of Novel Mg-Sn-La Alloys Produced by High-Pressure Die Casting

This introduction paper is based on the paper “Metallurgical Assessment of Novel Mg-Sn-La Alloys Produced by High-Pressure Die Casting” published by “The Korean Institute of Metals and Materials”. 1. Overview: 2. Abstract: Mg alloys containing Al are widely used for industrial applications, but the use of these alloys as an automotive part is limited due

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Fig. 3. Frequency Histogram Plots of Bending Strength for Horizontal and Vertical Sampling Method

EFFECT OF VORTEX RUNNER GATING SYSTEM ON THE MECHANICAL STRENGTH OF Al-12Si ALLOY CASTINGS

Boost Al-12Si Casting Strength: The Untapped Potential of Vortex Runner Design This technical summary is based on the academic paper “EFFECT OF VORTEX RUNNER GATING SYSTEM ON THE MECHANICAL STRENGTH OF Al-12Si ALLOY CASTINGS” by R. Ahmad and M.Y. Hashim, published in ARCHIVES OF METALLURGY AND MATERIALS (2011). Keywords Executive Summary The Challenge: Why This

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Fig -2: Drafting of plate

Design and Manufacture a Pressure Die Casting Tool for the manufacturing of the Clutch hub

Optimizing HPDC: A Deep Dive into Pressure Die Casting Tool Design for a Clutch Hub This technical summary is based on the academic paper “Design and Manufacture a Pressure Die Casting Tool for the manufacturing of the Clutch hub” by Mr. Akshay K. Khandagale, published in the Journal Publication of International Research for Engineering and

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Figure 1: Porosity lens defects along a shearing plane

Application of LS-DYNA SPH Formulation to Model Semi-Solid Metal Casting

Predicting and Preventing Skin Inclusion in Semi-Solid Casting: An LS-DYNA SPH Approach This technical summary is based on the academic paper “Application of LS-DYNA SPH Formulation to Model Semi-Solid Metal Casting” by F. Pineau and G. D’Amours, published in the 8th European LS-DYNA Users Conference (May 2011). Keywords Executive Summary The Challenge: Why This Research

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Fig. 3.1 (a, c, e) Conventional casting after 0 min, 5 min, and 15 h soaking, (b, d, f) MHD casting after 0 min, 5 min, and 15 h soaking

Semi-solid Processing of Alloys

Beyond Conventional Casting: A Deep Dive into Semi-Solid Metal (SSM) Processing for Superior Alloy Components This technical summary is based on the academic book “Semi-solid Processing of Alloys” by David H. Kirkwood, Michel Suéry, Plato Kapranos, Helen V. Atkinson, and Kenneth P. Young, published by Springer in 2010. Keywords Executive Summary The Challenge: Why This

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