Tag Archives: Computer simulation

Fig. 1. Periodic cellular metal sandwich structures

The skeleton castings as a new type of cast lattice structures

Unlocking Lightweighting: A Deep Dive into Cast Lattice Structures This technical summary is based on the academic paper “The skeleton castings as a new type of cast lattice structures” by M. Cholewa, T. Szuter, T. Wróbel, and M. Kondracki, published in the Journal of Achievements in Materials and Manufacturing Engineering (2012). Keywords Executive Summary The

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Fig. 2: Microstructures of Al-5.0Cu-0.6Mn-0.5Fe alloy under pressures of 0 MPa (a) and 75 MPa (b) [19]

Research progress on squeeze casting in China

Beyond HPDC: Unlocking Superior Mechanical Properties with Squeeze Casting Technology This technical summary is based on the academic paper “Research progress on squeeze casting in China” by Li Yuanyuan, Zhang Weiwen, Zhao Haidong, You Dongdong, Zhang Datong, Shao Ming, and Zhang Wen, published in CHINA FOUNDRY (2014). Keywords Executive Summary The Challenge: Why This Research

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Fig. 3 Geometry of the component for validation and schematic representation of forces and boundary conditions of the test rig

Fatigue assessment of hot-chamber zinc die-casting components in relation to the casting process and casting process simulation

This introduction paper is based on the paper “Fatigue assessment of hot-chamber zinc die-casting components in relation to the casting process and casting process simulation” published by “Fraunhofer Verlag”. 1. Overview: 2. Abstract: Zinc die-casting alloys are used in many industries for static or low-cycle applications due to their high strength and surface quality. The

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Fig. 2. Exploded view showing components of Gating System

Design Simulation of Filing Sequence and Solidification Time for Cast Metal Matrix Composite by Low Pressure Die Casting

Simulating Success: How Low Pressure Die Casting Simulation Prevents Defects in Automotive MMC Wheels This technical summary is based on the academic paper “Design Simulation of Filing Sequence and Solidification Time for Cast Metal Matrix Composite by Low Pressure Die Casting” by R. S. Taufik, S. Shamsuddin, K. K. Mak, A. A. Tajul, M. A.

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Fig. 1 e Schematic of the CPC machine and process procedure (a) Structure of the CPC machine (b) Major steps of the CPC process: (i) pressure chamber closed; (ii) furnace and pressure chamber are pressurized; (iii) furnace pressure is further increased slowly; (iv) chamber pressure is quickly released; (v) furnace pressure is released;(vi) chamber and die are opened; and (vii) the cast part is ejected.

A study of an industrial counter pressure casting process for automotive parts

1. Overview: 2. Abstract: Counter pressure casting (CPC) is emerging in the automotive manufacturing industry as an alternative to low-pressure die casting (LPDC) due to its reported superior capabilities in aluminum parts production. This study presents the first comprehensive investigation of how CPC’s characteristic feature (applied chamber pressure) influences the fluid flow and heat transport

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Fig. 3.1 Shrinkage prediction by Modulus Method 5)

Research on Porosity Defects of Al-Si Alloy Castings made with Permanent mold

From Theory to Foundry Floor: Using the Niyama Criterion to Eliminate Porosity in Permanent Mold Castings This technical brief is based on the academic paper “Research on Porosity Defects of Al-Si Alloy Castings Made with Permanent Mold” by MINAMI Rin (July, 2005). It is summarized and analyzed for casting professionals by the experts at STI

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Gambar 1. Hasil Simulasi Proses Casting pada Konfigurasi Awal

From Trial-and-Error to Precision: Optimizing HPDC Quality with Casting Simulation

This technical brief is based on the academic paper “Pengendalian Kualitas Produk Downlight dengan Implementasi Simulasi Die Casting” by Trio Yonathan Teja Kusuma, Gunawan Budi Susilo, and M Zulhan Iswanda, published in REKAYASA, Journal of Science and Technology (2023). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary

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Figure 2b) Casting showing problem predicted in figure 2a)

Examples of Practical Solutions for Aluminium Castings using Quiescent Running Systems and Computer Modelling

This introduction paper is based on the paper “Examples of Practical Solutions for Aluminium Castings using Quiescent Running Systems and Computer Modelling” published by “Conference Paper”. 1. Overview: 2. Abstract: The Castings Centre at the University of Birmingham, Birmingham, England has been using a combination of practical rules and computer simulation to supply running system

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Figure 11. Casting produced by gray iron lost foam (left) and aluminum investment

From Classroom to Cast House: How Simulation Training is Forging the Future of HPDC

This technical brief is based on the academic paper “Promoting Distance Learning in Metal Casting by Implementing Four Simulation Activities” by Dr. Sam Ramrattan and Dr. Matthew Cavalli P.E., Western Michigan University, published in the Proceedings of the 2024 ASEE North Central Section Conference. It is summarized and analyzed for HPDC professionals by the experts

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Figure 3. Manufacturing process of a silicone rubber mold for making wax cooling channel with microstructures.

Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels

This introduction paper is based on the paper “Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels” published by “Polymers”. 1. Overview: 2. Abstract: In low-pressure wax injection molding, cooling time refers to the period during which the molten plastic inside the mold solidifies and cools

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