Tag Archives: Aluminum Die casting

Applications for structural high integrity aluminum die castings

High Integrity Diecasting for Structural Applications

From Defect-Prone to High-Ductility: A Holistic Approach to High Integrity Diecasting for Structural Parts This technical summary is based on the presentation “High Integrity Diecasting for Structural Applications” by Martin Hartlieb of VIAMI INTERNATIONAL INC., delivered at the iMdc meeting, WPI, Worcester, MA on December 12, 2013. Keywords Executive Summary The Challenge: Why This Research

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Table 1. Review of some casting processes that can be used for the production of E-parts

From Bauxite as a Critical Material to the Required Properties of Cast Aluminum Alloys for Use in Electro Automotive Parts

From Bauxite to Battery Housings: Optimizing Cast Aluminum Alloys for Modern Electric Vehicle Parts This technical summary is based on the academic paper “From Bauxite as a Critical Material to the Required Properties of Cast Aluminum Alloys for Use in Electro Automotive Parts” by Mile Djurdjevic, Srecko Manasijevic, Marija Mihailović, and Srecko Stopic, published in

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Figure 1: Schematic of a Tafel plot identifying anodic and cathodic branches, and values for corrosion potential (OCP) and corrosion current density.

Surface Corrosion Response of Al Alloys A383 and Aural 2 with Ce Additions in Aqueous NaCl and Salt-fog Environments

Boost Aluminum Die Casting Performance: How Cerium Additions Conquer Corrosion from Copper Impurities This technical summary is based on the academic paper “Surface Corrosion Response of Al Alloys A383 and Aural 2 with Ce Additions in Aqueous NaCl and Salt-fog Environments” by Michael James Thompson, published as a Master’s Thesis at the University of Tennessee,

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Figure 2 Casting process with the AAM-UHPC dies

Ultra-high performance alkali-activated slag as a re-usable mold for light metal casting

Reusable Molds for Die Casting: A Breakthrough with Alkali-Activated Concrete This technical summary is based on the academic paper “Ultra-high performance alkali-activated slag as a re-usable mold for light metal casting” by Janna Link, Alexander Wetzel, Sebastian Müller, and Bernhard Middendorf, published in ce/papers (2023). Keywords Executive Summary The Challenge: Why This Research Matters for

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Fig. 1 Integrated die casting parts of the Tesla

Brief Analysis of Aluminum Alloy Integrated Die Casting Technolog

The Giga-Casting Revolution: How Integrated Die Casting is Reshaping EV Manufacturing This technical summary is based on the academic paper “Brief Analysis of Aluminum Alloy Integrated Die Casting Technology” by Li Xianzhou, published in Foundry Technology (2023). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals As global and national emissions standards

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Fig.1 Integrated die-casting rear floor by automotive manufacturers

Status and Development of Integrated Die-casting Technology

Unlocking the Future of Automotive Manufacturing: A Deep Dive into Integrated Die Casting Technology This technical summary is based on the academic paper “Status and Development of Integrated Die-casting Technology” by DAN Zhaoxue, LIN Yun, WAN Li, and YAN Feng, published in Special Casting & Nonferrous Alloys (2024). Keywords Executive Summary The Challenge: Why This

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Fig. 3.11: Equivalent alternating stress for aluminium alloy

Effect of Die Geometry on Fatigue Analysis of Aluminium Alloy (ADC12 Aluminium A383) using Pressure Die Casting Process

The 1mm Advantage: Optimizing Coolant Channel Placement to Maximize Die Life in Aluminum HPDC This technical summary is based on the academic paper “Effect of Die Geometry on Fatigue Analysis of Aluminium Alloy (ADC12 Aluminium A383) using Pressure Die Casting Process” by Poshan Dewangan, Ved Prakash Dewangan, Sushil Kumar Maurya, and Lokesh Singh, published in

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Fig. 1. Air Porosity in the section of an aluminium diecast part

ANALYZE OF THE POSSIBLE CAUSES OF POROSITY TYPE DEFFECTS IN ALUMINIUM HIGH PRESSURE DIECAST PARTS

Mastering HPDC: A Deep Dive into the Causes and Cures for Porosity Defects in Aluminum Parts This technical summary is based on the academic paper “ANALYZE OF THE POSSIBLE CAUSES OF POROSITY TYPE DEFFECTS IN ALUMINIUM HIGH PRESSURE DIECAST PARTS” by Ferencz Peti and Lucian Grama, published in the Scientific Bulletin of the „Petru Maior”

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Fig. 1. Photograph of the project under analysis. View: a) from the fixed half; b) from the mobile half

Effect of Cavitation Phenomenon on the Quality of High-Pressure Aluminium Alloy Castings

How Vacuum Casting Intensifies HPDC Cavitation and What to Do About It This technical summary is based on the academic paper “Effect of Cavitation Phenomenon on the Quality of High-Pressure Aluminium Alloy Castings” by Marcin Brzeziński and Jakub Wiśniowski, published in the Journal of Casting & Materials Engineering (2023). It has been analyzed and summarized

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Figure 1. Photographs of the die-casting die used for manufacturing mechanical parts after the diecasting operation, showing (a) the die cavity and heat-checking and (b) the core pin.

MATERIAL PROPERTIES OF DIE-CASTING DIE AROUND HEAT-CHECKING CREATED BY A HIGH-PRESSURE ALUMINUM ALLOY DIE-CASTING OPERATION

Unlocking the Secrets of Die-Casting Die Heat-Checking: New Research Reveals Root Causes and Mitigation Clues This technical summary is based on the academic paper “MATERIAL PROPERTIES OF DIE-CASTING DIE AROUND HEAT-CHECKING CREATED BY A HIGH-PRESSURE ALUMINUM ALLOY DIE-CASTING OPERATION” by Mitsuhiro Okayasu and Junya Shimazu, published in International Journal of Metalcasting (2025). It has been

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