Tag Archives: Aluminum Die casting

Figure 1 – BMW X5 Shock tower cast by Albany Chicago in Aural-2 alloy.

Unlocking Performance: A Deep Dive into Modern Structural Die Casting Alloys

This technical review is based on the academic paper “Aluminum Alloys for Structural Die Casting” by Martin Hartlieb, published in Die Casting Engineer (May 2013). CASTMAN’s technical experts analyzed and summarized this with the help of AI. 1. Overview 2. Abstract The demand for large, complex, and high-performance structural die castings for applications in the

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Fig. 3. SEM image of die-cast AE44 alloy

How Wall Thickness Shapes the Microstructure of AE44 Alloy in HPDC: Unlocking Stronger, More Ductile Components

This technical summary is based on the academic paper “The influence of wall thickness on the microstructure of HPDC AE44 alloy” published by T. Rzychch and A. Ketbus in Archives (2023). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords

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Figure 0.2: (a) The geometrical dimensions and (b) the thickness distribution (mm) of the 2020 Ford explorer aluminium shock tower.

A cost-efficient process route for the mass production of thin-walled structural aluminum body castings

This article introduces the paper ‘A cost-efficient process route for the mass production of thin-walled structural aluminum body castings’ published by ‘RWTH Aachen University’. 1. Overview: 2. Abstracts or Introduction In response to the automotive sector’s demand for reduced vehicle weight to improve fuel efficiency and lower CO2 emissions, this thesis investigates a cost-efficient process

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Fig.6 Microstructure of material 1.6356-UTPA 702; a) 2nd layer of clad; b) 1st layer of clad; c) HAZ

Renovation of moulds for high-pressure casting of aluminium by laser cladding

Extending Die Life and Enhancing Performance with Advanced Laser Cladding Techniques This technical brief is based on the academic paper “Renovation of moulds for high-pressure casting of aluminium by laser cladding” by Janette Brezinová and Miroslav Džupon, published in INTERNATIONAL SCIENTIFIC JOURNAL “MACHINES. TECHNOLOGIES. MATERIALS” (2023). It is summarized and analyzed for HPDC professionals by

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Figure 2.1: Porsche 911- rear Longitudinal rail (Magna BDW technologies Soest GmbH).

A cost-efficient process route for the mass production of thin-walled structural aluminum body castings

This introductory paper is the research content of the paper “A cost-efficient process route for the mass production of thin-walled structural aluminum body castings” published by Ergebnisse aus Forschung und Entwicklung. 1. Overview: 2. Abstract In order to meet the continuous demand for lower CO2 emissions, several approaches have been and still are extensively researched.

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Fig. 4: Shrinkage [3]

Solving the Top 3 Defects in Aluminum Die Casting: A Research-Backed Guide

This technical summary is based on the academic paper “Various Type of Defects on Pressure Die Casting for Aluminium Alloys” published by Jay M. Patel, Yagnang R. Pandya, Devang Sharma, and Ravi C. Patel in the International Journal for Scientific Research & Development (2017). It was analyzed and summarized for HPDC experts by CASTMAN experts

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Fig.1 Degradation of the mold part

Extend Mold Lifespan: How Advanced PVD Coatings Combat Degradation in Aluminum HPDC

This technical brief is based on the academic paper “Possibilities of reducing the degradation of molds for high-pressure of Al alloys” by Ján Hašul and Janette Brezinová, published in INTERNATIONAL SCIENTIFIC JOURNAL “MACHINES. TECHNOLOGIES. MATERIALS” (2022). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The Challenge: Why

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Fig. 4: High pressure die casting test geometry shows critical sections which appear in real life engine blocks. The disc shaped casting indicates

New Wear Resistant Hypereutectic AlSi4Cu4FeCrMn Alloys for High Pressure Die Casting

This introduction paper is based on the paper “New Wear Resistant Hypereutectic AlSi4Cu4FeCrMn Alloys for High Pressure Die Casting” published by “International journal of metalcasting”. 1. Overview: 2. Abstract: This paper introduces an innovative concept for developing new wear-resistant hypereutectic aluminum-silicon alloys suitable for high-pressure die casting (HPDC). Conventional hypereutectic AlSi17Cu4Mg alloys, while offering good

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Figure 1. Hole in the material dropping area.

Shotsleeve with Inte‑gral Thermal Regulation

SHOT SLEEVE WITH INTEGRAL THERMAL REGULATION How Integral Thermal Control Extends Service Life by Over 15x and Boosts Casting Quality This technical brief is based on the academic paper “SHOT SLEEVE WITH INTEGRAL THERMAL REGULATION” by F. Miglierina (Omnia Press S.r.l.) and B. Vianello (Zanussi Metallurgica S.p.a.), published in the 6th International Tooling Conference. It

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Figure 1. Examples of alloy AZ6NF castings

New generation of high strength aluminum casting alloys

This introduction paper is based on the paper “New generation of high strength aluminum casting alloys” published by “Light Metal Age”. 1. Overview: 2. Abstract: The article represents the research results for phase composition, structure, and mechanical properties of the new sparingly alloyed high strength alloy of the Al-Zn-Mg-Ni-Fe system (Nickalyn-AZ6NF). The main advantages of

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