Tag Archives: Quality Control

Fig. 1. Simulation model of alloy crystallization in the temperature range 700-500 ° C, determined for alloys 1.1-1.3.

Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys

Enhancing Al-Cu-Si Alloy Performance: How Copper and Silicon Additions Boost Strength and Machinability This technical summary is based on the academic paper “Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys” by J. Kozana, M. Piękoś, M. Maj, A. Garbacz-Klempka*, P.L. Żak, published in ARCHIVES of FOUNDRY ENGINEERING (2020). Keywords Executive Summary The Challenge:

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Fig. 2. Overall sales of investment casting foundries in different countries (in million USD) [2]

5 Cs of Investment Casting Foundries in Rajkot Cluster – An Industrial Survey

Benchmarking Your Foundry: Key Insights from India’s Largest Investment Casting Cluster This technical summary is based on the academic paper “5 Cs of Investment Casting Foundries in Rajkot Cluster – An Industrial Survey” by A.V. Sata and N.R. Maheta, published in ARCHIVES of FOUNDRY ENGINEERING (2021). Keywords Executive Summary The Challenge: Why This Research Matters

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Fig. 1. View of the AlSi12CuNiMg combustion engine piston made by PMC

Evaluation of the Technological Properties of the Al-Si Eutectic Alloy Based on Density Index Test

Beyond the Spec Sheet: Using Density Index to Predict Piston Casting Defects in Al-Si Alloys This technical summary is based on the academic paper “Evaluation of the Technological Properties of the Al-Si Eutectic Alloy Based on Density Index Test” by M. Starczewski, A.J. Dolata, and M. Dyzia, published in ARCHIVES of FOUNDRY ENGINEERING (2025). Keywords

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Fig. 1 Principles of oxide formation on the surfaces of liquid aluminum alloys exposed to oxygen containing gases [1], (b) and (c) oxide formation during uncontrolled filling of the mould [1], (d) and (e) occlusion of oxide and air during uncontrolled filling of the mould [1].

Contribution to Solving an Inherent Problem When High Pressure Die-Casting Aluminium and its Alloys

Eliminating Hidden Oxide Defects in HPDC: A New Bottom-Fill Shot Sleeve Concept for Superior Component Performance This technical summary is based on the academic paper “Contribution to Solving an Inherent Problem When High Pressure Die-Casting Aluminium and its Alloys” by Herbert Smetan, published in Journal of Materials Science and Engineering B (2016). It has been

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Figure 5. Contour plots of liquid solid transition phase Volume fraction and temperature profile at 15 seconds

Multiphysics CAE Simulations of Casting Process for the First Time Right Product Development

Achieving First-Time-Right Castings: A Deep Dive into Multiphysics Casting Process Simulation This technical summary is based on the academic paper “Multiphysics CAE Simulations of Casting Process for the First Time Right Product Development” by Mir Mehdi Hussain, Ramanathan SV, and Raj C Thiagarajan, published in the Proceedings of the 2015 COMSOL Conference in Pune. It

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Fig. 1 Turbulence and dross formation in the melt at the outlet of holding furnace [1]

The Influence of Thermal History on the Microstructure and Mechanical Properties of AlSi8Cu2Fe Alloy

The Hidden Cost of Melt Holding: Unpacking the Effects of Cyclic Thermal Exposure on AlSi8Cu2Fe Alloy This technical summary is based on the academic paper “The Influence of Thermal History on the Microstructure and Mechanical Properties of AlSi8Cu2Fe Alloy” by Jan Šerák, Dalibor Vojtěch, and Cyril Šimon, published in Manufacturing Technology (2020). Keywords Executive Summary

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Fig. 1. Bottom pouring furnace.

Tribological Behaviour of Cast In-situ Al-Al2O3 Composite Developed by Stir Casting Using V2O5 Particles

Boosting Wear Resistance in Al-Si Alloys: A Breakthrough with V2O5 Particles in In-Situ Composites This technical summary is based on the academic paper “Tribological Behaviour of Cast In-situ Al-Al2O3 Composite Developed by Stir Casting Using V2O5 Particles” by Amneesh Singla, Rajnish Garg, and Yashvir Singh, published in the Journal of the Chinese Society of Mechanical

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Fig:7 Blowhole

Defect analysis and remedies in the High Pressure Diecasting Process with ADC-12 Alloy

Mastering ADC-12 Alloy: A Practical Guide to HPDC Defect Analysis and Remedies This technical summary is based on the academic paper “”Defect analysis and remedies in the High Pressure Diecasting Process with ADC-12 Alloy”. – A Technical review.” by R.Govindarao, Dr.K.Eshwara Prasad(Rted), and P Srinivasa Rao, published in American Journal of Multidisciplinary Research & Development

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Figure 1. Aluminum in the automotive industry, model Audi A2

Application of Aluminum and ITS Alloys in the Automotive Industry With Special Emphasis PN Wheel Rims

The Rise of Automotive Aluminum Casting: A Technical Review of Lightweighting Trends and Wheel Rim Innovations This technical summary is based on the academic paper “Application of Aluminum and ITS Alloys in the Automotive Industry With Special Emphasis PN Wheel Rims” by Dragan Adamović, Tomislav Vujinović, Fatima Živić, Jelena Živković, and Marko Topalović, published in

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Fig. 5. Microstructure of AlSi7Mg0.3 whith 0.2% Zr, with HT cast into metal mold, etchant 0.5% HF.

Heat Treatment of AlSi7Mg0.3 Aluminium Alloys with Increased Zirconium and Titanium Content

Unlocking Superior Strength: A Deep Dive into AlSi7Mg0.3 Heat Treatment with Zr and Ti Additives This technical summary is based on the academic paper “Heat Treatment of AlSi7Mg0.3 Aluminium Alloys with Increased Zirconium and Titanium Content” by E. Kantoríková, M. Kuriš, R. Pastirčák, published in ARCHIVES of FOUNDRY ENGINEERING (2021). Keywords Executive Summary The Challenge:

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