Tag Archives: Efficiency

Fig. 10 2.2-kW induction motor stator with frame

IE4-class 2.2-kW Induction Motor Design and Performance Evaluation

Unlocking IE4 Efficiency: How Precision Die-Cast Motor Rotors Are Redefining Performance Standards This technical summary is based on the academic paper “IE4-class 2.2-kW Induction Motor Design and Performance Evaluation” by Myeong Jin Ko, Sung-Ho Lee, and Soon Sub Park, published in the Journal of the Korean Society of Manufacturing Technology Engineers (2021). Keywords Executive Summary

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Fig. 13. 3D surface profile of sample from test group 4

INVESTIGATION OF TRIBOLOGICAL AND MECHANICAL PROPERTIES OF BIODEGRADABLE AZ91 ALLOY PRODUCED BY COLD CHAMBER HIGH PRESSURE CASTING METHOD

Boost Strength and Wear Resistance in AZ91 Die Casting: New Research Reveals Optimal Process Parameters This technical summary is based on the academic paper “Investigation of Tribological and Mechanical Properties of Biodegradable AZ91 Alloy Produced by Cold Chamber High Pressure Casting Method” by Levent Urtekin, Recep Arslan, Fatih Bozkurt, and Ümit Er, published in Archives

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Fig. 1. Types of ML models used foundry automation and quality control

AN OVERVIEW OF MACHINE LEARNING APPLICATIONS IN METAL CASTING INDUSTRIES

Unlocking Casting Excellence: A Review of Machine Learning Applications for Defect Reduction and Automation This technical summary is based on the academic paper “AN OVERVIEW OF MACHINE LEARNING APPLICATIONS IN METAL CASTING INDUSTRIES” by VISHAL B. BHAGWAT, DHANPAL A. KAMBLE, and SANDEEP S. KORE, published in Arch. Metall. Mater. (2024). Keywords Executive Summary The Challenge:

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Fig. 3. Scheme of stand to continuous casting of grey cast iron ingots with circular section

Eliminating Hard Spots in Grey Cast Iron: A Breakthrough in Continuous Casting with Electromagnetic Stirring

This technical summary is based on the academic paper “Influence of continuous casting conditions on grey cast iron structure” by J. Szajnar, M. Stawarz, T. Wróbel, W. Sebzda, B. Grzesik, M. Stępień, published in Archives of Materials Science and Engineering (2010). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In high-volume

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Figure 6 Surface temperature of sprue core.

High Thermal Conductivity Steel and its Application to Die Casting Tools

How High Thermal Conductivity Steel Revolutionizes Die Casting Molds for Faster Cycles and Higher Quality This technical summary is based on the academic paper “High Thermal Conductivity Steel and its Application to Die Casting Tools” by K. Namiki, Masamichi. Kawano, and Thomas Schade, published in NADCA DIE CASTING CONGRESS & EXPOSITION (2012). It has been

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RECENT GROWING DEMAND FOR MAGNESIUM IN THE AUTOMOTIVE INDUSTRY

Recent Growing Demand for Magnesium in the Automotive Industry

Magnesium Die Casting: Meeting Automotive’s Growing Demand for Lighter, More Efficient Components This technical summary is based on the academic paper “Recent Growing Demand for Magnesium in the Automotive Industry” by María Josefa Freiría Gándara, published in Materiali in tehnologije / Materials and technology (2011). It has been analyzed and summarized for technical experts by

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Fig. 1: A challenging task: simulating the casting process to predict component properties. The biggest benefit of the casting process is its ability to perform many tasks at the same time. However, it is also its biggest drawback, as many process parameters are linked to each other and have to be considered simultaneously.

Cast iron – a predictable material

From Art to Science: How Advanced Cast Iron Simulation Delivers Predictable Performance and Quality This technical summary is based on the academic paper “Cast iron – a predictable material” by Jörg C. Sturm and Guido Busch, published in The 69th WFC Paper (2011). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

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Fig. 1. a) cross section of a slab with solidification cracks, b) Reflection configuration: Excitation laser and detection laser are arranged at the same spot. Ultrasonic waves are induced in the sample by an pulsed excitation laser (red), propagate through the sample and get reflected or scattered by interfaces (cracks, blowholes,…). The detection of reflected and scattered ultrasonic waves is realized with a two wave beam mixing interferometer (green). c) Transmission configuration: Excitation laser (red) and detection laser (green) are arranged at the opposite side of the sample.

Detection of Casting Defects in Aluminum Slabs by Laser Ultrasonic Measurements

Real-Time Defect Detection: How Laser Ultrasonic Testing Is Revolutionizing Aluminum Casting Quality Control This technical summary is based on the academic paper “Detection of Casting Defects in Aluminum Slabs by Laser Ultrasonic Measurements” by Jürgen ROITHER et al., published in the proceedings of the 19th World Conference on Non-Destructive Testing (2016). It has been analyzed

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Figure 10: Simulation compared with real casting of cracks

Apply simulation application optimize production process for car industry

Optimize Automotive Die Casting: A Guide to Simulation for Defect Reduction and Efficiency This technical summary is based on the academic paper “Apply simulation application optimize production process for car industry” by Phan Van Tong. Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the competitive automotive industry, mass-producing parts from

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Fig. 1 – Isometric view subassembly gearbox cover and bracket Renault X95

RESEARCHES CONCERNING CONSTRUCTIVE AND TECHNOLOGICAL IMPROVEMENTS OF AUTOMOTIVE GEARBOX SUSPENSION BRACKETS

Optimizing HPDC: A Data-Driven Approach to Eliminating Porosity in Automotive Brackets This technical summary is based on the academic paper “RESEARCHES CONCERNING CONSTRUCTIVE AND TECHNOLOGICAL IMPROVEMENTS OF AUTOMOTIVE GEARBOX SUSPENSION BRACKETS” by Ferencz PETI#¹ and Lucian GRAMA #2, published in The 6th edition of the Interdisciplinarity in Engineering International Conference “Petru Maior” University of Tîrgu

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