Tag Archives: Die casting

Effect of Thermal Treatment (T5) on Microstructure and Tensile Properties of Vacuum High Pressure Die Cast Al–Si–Mg Alloy

Effect of Thermal Treatment (T5) on Microstructure and Tensile Properties of Vacuum High Pressure Die Cast Al–Si–Mg Alloy

Part of the The Minerals, Metals & Materials Series book series (MMMS) Abstract In this work, a modified Al–Si–Mg (A356) alloy was prepared by vacuum-assisted high pressure die casting processes (V-HPDC). To release residual stresses, various thermal treatment schemes over a wide range of temperatures between 120 and 350 °C were experimented to the as-cast V-HPDC alloy, in

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Induction motors with copper rotor: a new opportunity for increasing motor efficiency

Induction motors with copper rotor: a new opportunity for increasing motor efficiency

ABSTRACT The copper rotor induction motor (CURIM) was recently introduced because it has lower rotor fusion losses than the aluminum rotor (ALRIM). Furthermore, with CURIM, it is easier to reach IE4 and IE5 efficiency levels. The CURIM is advantageous for compact motors, escalators, and electric vehicle applications. However, CURIMs present slip, power factor, temperature increase,

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Fig. 2. TEM images of X (Mg12YZn(LPSO)) phase and W(Mg3Zn3Y2) phase in the Mg–5Zn–5Y-0.6Zr (wt%) alloy, (a) ZW55-I, (b) ZW55-II, (c) ZW55-III and (d) W(Mg3Zn3Y2) phase in ZW55-III [19].

Recent advances of high strength Mg-RE alloys: Alloy development, forming and application

Recent advances of high strength Mg-RE alloys: Alloy development, forming and application Author links open overlay panelYongfeng Li a, Ang Zhang a, Chuangming Li a, Hecong Xie a, Bin Jiang a, Zhihua Dong a, Peipeng Jin b, Fusheng Pan a https://doi.org/10.1016/j.jmrt.2023.08.055Get rights and content Abstract To further expand the application of magnesium (Mg) alloys, development of the high strength Mg-rare earth (RE) alloys is strongly desired. The strength of the Mg alloys can be greatly improved through adding RE elements.

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Fig.No. 2 Copper Die Cast Rotor

STUDY OF OPTIMIZATION OF SQUIRREL CAGE INDUCTION MOTOR USING DCR TECHNIQUE

ABSTRACTInduction Motors are most widely used Electric Motors best suitable for industrial applications as well as lowpower applications in daily used domestic equipment’s because of their unique advantage compared to other types of motors like DC and Synchronous Motors. Electric Motors do not transfer 100% of the input Electrical power into kinetic Mechanical Power. Some

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Ductile fracture prediction of HPDC aluminum alloy based on a shear-modified GTN damage model

Ductile fracture prediction of HPDC aluminum alloy based on a shear-modified GTN damage model

Ductile fracture prediction of HPDC aluminum alloy based on a shear-modified GTN damage model Author links open overlay panelYongfa Zhang ab, Jiang Zheng cd, Fuhui Shen b, Dongsong Li b, Sebastian Münstermann b, Weijian Han e, Shiyao Huang e, Tianjiao Li cShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.engfracmech.2023.109541Get rights and content Abstract In this paper, we investigate how the shear-modified Gurson-Tvergaard-Needleman (GTN) model can be used to reveal the effect of manufacturing-process-induced porosity on the scatter of ductile fracture properties of a

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Semi-solid Die Casting of Some Aluminum Alloys for Lightweight Automotive Components

Semi-solid Die Casting of Some Aluminum Alloys for Lightweight Automotive Components

Semi-solid Die Casting of Some Aluminum Alloys for Lightweight Automotive Components Part of the Lecture Notes in Mechanical Engineering book series (LNME) Abstract The use of light alloys in automotive applications has been rapidly increasing in the industry as a means to reduce fuel consumption and carbon dioxide emissions. Semi-solid forming process for Al-Si based alloys, which

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Fig. 3. (a) Schematic of four-point reversed bending set-up used in this study. Dimensions in mm. (b) Picture of the bending fatigue test set-up. The specimen was fixed by four fixtures, where two outer fixtures were connected to upper moveable shaft for applying the loading. The two internal fixtures were connected to the fixed base in the bottom. Between the fixture and the shaft/base were thin steel spring to ensure that the specimens can bend flexibly. To show the details more clearly, the distance between each fixture shown in the picture is larger than the actual distances used in this study.

Four-point bending fatigue behavior of rheocast AlSi7Mg0.3 alloy: Role of the surface liquid segregation

Author links open overlay panelQing Zhang a, Stefan Jonsson b, Anders E.W. Jarfors aShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.ijfatigue.2023.107791Get rights and content Under a Creative Commons licenseopen access Highlights Abstract The surface liquid segregation (SLS) layer in semisolid casting presents higher hardness than the surface of specimens cast using high-pressure die casting (HPDC). Bending fatigue tests showed that semisolid castings present better fatigue properties at

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Fig. 3. (a) Schematic of four-point reversed bending set-up used in this study. Dimensions in mm. (b) Picture of the bending fatigue test set-up. The specimen was fixed by four fixtures, where two outer fixtures were connected to upper moveable shaft for applying the loading. The two internal fixtures were connected to the fixed base in the bottom. Between the fixture and the shaft/base were thin steel spring to ensure that the specimens can bend flexibly. To show the details more clearly, the distance between each fixture shown in the picture is larger than the actual distances used in this study.

Four-point bending fatigue behavior of rheocast AlSi7Mg0.3 alloy: Role of the surface liquid segregation

Qing Zhang a, Stefan Jonsson b, Anders E.W. Jarfors a aJönköping University, School of Engineering, Materials and Manufacturing, 551 11 Jönköping, SwedenbKTH Royal Institute of Technology, School of Industrial Engineering and Management, Materials Science and Engineering, SE-100 44 Stockholm, Sweden Abstract The surface liquid segregation (SLS) layer in semisolid casting presents higher hardness than the surface of specimens cast using high-pressure die casting

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Volumetric distribution of porosities in a 3D reconstructed CT image at 60% transparency.

Detection of Porosity in Impregnated Die-Cast Aluminum Alloy Piece by Metallography and Computer Tomography

by  Mihály Réger 1, József Gáti 1, Ferenc Oláh 1,2, Richárd Horváth 1,*, Enikő Réka Fábián 1 and Tamás Bubonyi 3 1Bánki Donát Faculty of Mechanical and Safety Engineering, University of Óbuda, H-1081 Budapest, Hungary 2Doctoral School on Materials Sciences and Technologies, University of Óbuda, H-1081 Budapest, Hungary 3Institute of Metal Formation and Nanotechnology, University of Miskolc, H-3515 Miskolc, Hungary *Author to

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Kaolinite and SiO2 ink coating fracture surface EDS & SEM images.

Energy efficiency of smelting of scrap aluminium in HPDC facilities

So-Yeon Yoo1,2, Ahrom Ryu1,2, Min-Seok Jeon3, Dongkyun Kim4, Kiwon Hong4, Sahn Nahm2, and Ji-Won Choi1,5,+ Abstract The aluminium industry is anticipated to witness a surge in demand, with projections of a two to three-fold increase by 2050. Meeting environmental objectives and addressing the growing emphasis on sustainability from both the industry and consumers seeking eco-friendly

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