Tag Archives: CFD

Fig. 4. Detail of the core balance volume.

About the impact on gravity cast salt cores in high pressure die casting and rheocasting

1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology: 5. Major Research Findings: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright and Source Material: This summary is based on the paper “About the impact on gravity cast salt cores in high pressure die casting and rheocasting”

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Figure 20: The deformation of the salt core in a casting experiment; Uin = 30 ms−1

On determining lost core viability in high-pressure die casting using Computational Continuum Mechanics

1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright: This material is a summary written based on the above thesis, and unauthorized use for commercial purposes is prohibited. Copyright © 2025 CASTMAN. All rights

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Figure 2.6: Teslas’ and Volvos’ mega-castings of the rear floor

Improving Quality in Mega-Casted Products: Identification of contributors to geometrical variation

1. Overview: 2. Research Background: The increasing global demand for environmentally friendly automotive manufacturing necessitates lightweighting techniques to address the weight increase associated with electric vehicle (EV) batteries. Volvo Cars is investing in large-scale casting (Mega-casting) using High-Pressure Die Casting (HPDC) to simplify assembly, improve efficiency, and enhance product quality. However, mega-casting presents challenges related

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A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced Convection

A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced Convection

1. Overview: 2. Research Background: Automotive headlamps are crucial for driver visibility, and LED lamps are gaining popularity due to their energy efficiency and long lifespan. However, the high heat generation of LED lamps can reduce their lifespan and efficiency. Existing water-cooled cooling plates and heat pipes offer superior cooling performance but are limited by

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Figure 4. Cross Section of Stator of 3‐F Induction Motor.

A Review of Recent Trends in High Efficiency Induction Motor Drives

1. Overview: 2. Research Background: Induction Motor (IM) drives are a crucial technology in modern industry, powering various applications including material handling, food and beverage processing, and electric transportation systems like EVs and e-trucks. Recently, there’s a growing focus on high-efficiency IM drive systems to reduce energy and fuel consumption, aligning with global sustainability initiatives.

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Figure 59: HX Prototype 10-E2: (Top) Tube bundle; (Middle) Header after casting; (Bottom) Cut header with tube ends showing.

Design and Manufacturing of High Performance, Reduced Charge Heat Exchangers

1. Overview: 2. Background: Heating, ventilation, air-conditioning, and refrigeration (HVAC&R) systems consume a significant portion of residential and commercial building energy. Reducing refrigerant charge to mitigate greenhouse gas emissions is a crucial objective. Traditional heat exchangers (HXs) using round tubes and fins have limitations in performance improvement and require further miniaturization to meet reduced refrigerant

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Fig. 5. Double silica cooling structure with copper meshes (Ref. [186]).

A Review of Air-Cooling Battery Thermal Management Systems for Electric and Hybrid Electric Vehicles

1. Overview: 2. Background: The paper begins by highlighting the increasing concentration of greenhouse gases (GHGs) since the 1900s, primarily due to the combustion of fossil fuels in internal combustion engines (ICEs). Transportation is a significant contributor to these emissions. Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs) are presented as promising solutions to reduce

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Fig. 5. Schematic of cooling system assembled with different number of heat pipes:(a) is 2 heat pipes, (b) is 3 heat pipes, (c) is 4 heat pipes, and (d) is 6 heat pipes.

A novel automated heat-pipe cooling device for high-power LEDs

1. Overview: 2. Research Background: High-power LEDs are increasingly popular in various applications, offering advantages like long lifespan, high reliability, low energy consumption, fast response time, and color variability. However, their efficiency (15-25% power-to-light conversion) is limited, with over 80% of power dissipated as heat, leading to high junction temperatures. Maintaining junction temperatures below 120°C

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Figure 1. The heat exchangers are modeled from bottom to top as layers 1 to 14, where the odd-numbered layers are water-side fins and the even-numbered layers are oil-side fins: (a) Heat exchangers model, (b) Simplified model of heat exchangers.

Multi-Objective Optimization of Plate-Fin Heat Exchangers via Non-Dominated Sequencing

1. Overview: 2. Research Background: Plate-fin heat exchangers are widely used for heat dissipation in automotive engines due to their compact and lightweight structure, excellent heat transfer performance, and low production cost. Serrated staggered fins are commonly employed to enhance the heat exchange surface. Previous studies have applied novel algorithms, such as genetic algorithms, simulated

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Thermo-economic optimization for the advanced material selection of fins and heat sinks

Thermo-economic optimization for the advanced material selection of fins and heat sinks

1. Overview: 2. Research Background: Fins and heat sinks are widely used thermal elements crucial for efficient heat removal. Efficient heat removal necessitates a low cost, and factors such as fin profile, material properties, surface properties, raw material cost, and manufacturing cost are decisive in selecting competitive materials. Existing research often focuses on specific materials

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