Category Archives: Copper-E

Fig. 1. Simulation model of alloy crystallization in the temperature range 700-500 ° C, determined for alloys 1.1-1.3.

Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys

Enhancing Al-Cu-Si Alloy Performance: How Copper and Silicon Additions Boost Strength and Machinability This technical summary is based on the academic paper “Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys” by J. Kozana, M. Piękoś, M. Maj, A. Garbacz-Klempka*, P.L. Żak, published in ARCHIVES of FOUNDRY ENGINEERING (2020). Keywords Executive Summary The Challenge:

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Fig. 10 2.2-kW induction motor stator with frame

IE4-class 2.2-kW Induction Motor Design and Performance Evaluation

Unlocking IE4 Efficiency: How Precision Die-Cast Motor Rotors Are Redefining Performance Standards This technical summary is based on the academic paper “IE4-class 2.2-kW Induction Motor Design and Performance Evaluation” by Myeong Jin Ko, Sung-Ho Lee, and Soon Sub Park, published in the Journal of the Korean Society of Manufacturing Technology Engineers (2021). Keywords Executive Summary

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Fig. 1. Stages of the Metal Extrusion Additive Manufacturing technique combined with solar sintering.

Harnessing the Sun: A Breakthrough in Sustainable, High-Performance Copper Component Manufacturing

This technical summary is based on the academic paper “Sustainable production of copper components using concentrated solar energy in material extrusion additive manufacturing (MEX-CSE)” published by Antonio Cañadilla Sánchez, Gloria Rodríguez, Ana Romero, Miguel A. Caminero, and Oscar J. Dura in Sustainable Materials and Technologies (2023). It was analyzed and summarized for manufacturing experts by

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Thermophysical properties of Al-based metal matrix composites suitable for automotive brake discs

Beyond Cast Iron: Engineering High-Performance Al-MMC Brake Discs for 470°C+ Operation

This technical summary is based on the academic paper “Thermophysical properties of Al-based metal matrix composites suitable for automotive brake discs” published by Lucia Lattanzi and Samuel Ayowole Awe in the Journal of Alloys and Metallurgical Systems (2024). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI

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Fig. 1 Summary of elongation-tension variation of the copper based material a) for forged and laminated states, b) laminated and c) forged with different heat treatments applied like recovered or wat

Unlocking Superior Vibration Damping: How Stress Enhances the Performance of CuZnAl Shape Memory Alloys

This technical summary is based on the academic paper “Effect of stress on damping capacity of a shape memory alloy CuZnAl” published by N. CIMPOEȘU, S. STANCIU, M. MAYER, I. IONIȚĂ, R. HANU CIMPOEȘU in the Journal of Optoelectronics and Advanced Materials (2010). It was analyzed and summarized for HPDC experts by CASTMAN experts with

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Fig. 4 – Optical micrographs of copper-coated basalt fiber reinforced composites. (a) 2.5 wt%, (b) 5 wt%, (c) 7.5 wt% and (d) 10 wt% fiber reinforcements.

Unlocking Superior Strength: How Copper-Coated Basalt Fibers Elevate Aluminum Metal Matrix Composites

This technical summary is based on the academic paper “Development And Characterization Of Copper-Coated Basalt Fiber Reinforced Aluminium Alloy Composites” published by S. Ezhil Vannan and S. Paul Vizhian in the International Journal of Engineering Research & Technology (IJERT) (2013). It was analyzed and summarized for HPDC experts by CASTMAN with the support of AI.

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Fig. 1. Schematic of Continuous Rod Casting Machine

4 Key Levers for Casting Process Optimization: Lessons for HPDC from a Copper Alloy Study

This technical summary is based on the academic paper “Effect of water flow rate, casting speed, alloying elements and pull distance on tensile strength, elongation percentage and microstructure of continuous cast copper alloys” published by Bagherian, E-R., Fan, Y., Cooper, M., Frame, B., & Abdolvand, A. in Metallurgical Research and Technology (2016). It was analyzed

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Fig. 1 Example of (a) porosity in the end ring of an Al die cast rotor; and measurement of rotor weight (b) before and (c) after die-casting to estimate the porosity level

Beyond Visuals: A New Method for Aluminum Die-Cast Rotor Testing to Detect Hidden Porosity

This technical summary is based on the academic paper “Quality Assurance Testing for Screening Defective Aluminum Die-cast Rotors of Squirrel Cage Induction Machines” published by Jeong, M., Yun, J., Park, Y., Lee, S.B. and Gyftakis, K. in IEEE (2017). It was analyzed and summarized for HPDC experts by CASTMAN with the support of AI. Keywords

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Table 1- Coefficients of quadratic (i.e., +,- ) and linear (i.e., ./ - ) effects as well as the p-value of the quadratic effects of explanatory variables with negative +,- values in the logistic, probit, and cloglog models, where the best choice (i.e., maximizer) is calculated given by −./ -/0+,-.

TOWARDS AN AI-Driven Smart Manufacturing of Diecastings

From Root Cause Analysis to Predictive Quality: A Dual AI Approach to Slash Die Casting Scrap Rates This technical brief is based on the academic paper “TOWARDS AN AI-Driven Smart Manufacturing of Diecastings” by F. Liu, S. Wang, X. Liu, T. Zhang, B. Yang, Q. Han, D. Yang, and Corey Vian, published in NADCA Transactions

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Figure 1. Schematic diagram of a typical HPDC process.

Development_of_High_Performance_Copper_Alloy_Chill_Vent_for_High_Pressure_Die_Casting

Boost Cooling Efficiency by 158%: The Power of Copper Alloy Chill Vents in HPDC This technical summary is based on the academic paper “Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting” published by Duoc T Phan, Syed H Masood, Syed H Riza, and Harsh Modi in International Journal of Mechanical

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