Category Archives: automotive-E

Figure 0.2: (a) The geometrical dimensions and (b) the thickness distribution (mm) of the 2020 Ford explorer aluminium shock tower.

A cost-efficient process route for the mass production of thin-walled structural aluminum body castings

This article introduces the paper ‘A cost-efficient process route for the mass production of thin-walled structural aluminum body castings’ published by ‘RWTH Aachen University’. 1. Overview: 2. Abstracts or Introduction In response to the automotive sector’s demand for reduced vehicle weight to improve fuel efficiency and lower CO2 emissions, this thesis investigates a cost-efficient process

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Research on Properties and Applications of New Lightweight Aluminum Alloy Materials

Research on Properties and Applications of New Lightweight Aluminum Alloy Materials

How Advanced Aluminum Alloys are Revolutionizing Automotive Manufacturing and Sustainability This technical brief is based on the academic paper “Research on Properties and Applications of New Lightweight Aluminum Alloy Materials” by Yucheng Yong, published in Highlights in Science, Engineering and Technology (2024). It is summarized and analyzed for industry professionals by the experts at STI

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Fig. 3.1 Shrinkage prediction by Modulus Method 5)

Research on Porosity Defects of Al-Si Alloy Castings made with Permanent mold

From Theory to Foundry Floor: Using the Niyama Criterion to Eliminate Porosity in Permanent Mold Castings This technical brief is based on the academic paper “Research on Porosity Defects of Al-Si Alloy Castings Made with Permanent Mold” by MINAMI Rin (July, 2005). It is summarized and analyzed for casting professionals by the experts at STI

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Fig. 2. Hairpin winding stator assembly and end winding detail for a four conductor/slot configuration (courtesy of Tecnomatic S.p.A.).

Design_of_Induction_Motors_With_Flat_Wires_and_Copper_Rotor_for_E-Vehicles_Traction_System

Unlocking EV Performance: The Critical Role of Copper Rotor Die Casting in Next-Gen Induction Motors This technical summary is based on the academic paper “Design of Induction Motors With Flat Wires and Copper Rotor for E-Vehicles Traction System” published by Mircea Popescu, Lino Di Leonardo, Giuseppe Fabri, Giuseppe Volpe, Nicolas Riviere, and Marco Villani in

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Fig. 3. Shot Model.

Design and optimization of gating system_ modification of cooling system position and flow simulation for cold chamber high pressure die casting machine

How to Extend Die Life: A Data-Driven Approach to Cooling System and Gating Design in HPDC This technical summary is based on the academic paper “Design and optimization of gating system, modification of cooling system position and flow simulation for cold chamber high pressure die casting machine” published by A.R. Jadhav, D.P. Hujare and P.P.

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Fig.6 Microstructure of material 1.6356-UTPA 702; a) 2nd layer of clad; b) 1st layer of clad; c) HAZ

Renovation of moulds for high-pressure casting of aluminium by laser cladding

Extending Die Life and Enhancing Performance with Advanced Laser Cladding Techniques This technical brief is based on the academic paper “Renovation of moulds for high-pressure casting of aluminium by laser cladding” by Janette Brezinová and Miroslav Džupon, published in INTERNATIONAL SCIENTIFIC JOURNAL “MACHINES. TECHNOLOGIES. MATERIALS” (2023). It is summarized and analyzed for HPDC professionals by

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Fig. 3. Solid models of mold designs: a) standard b) conformal cooling channel

An experimental investigation of the cooling and heating performance of a gravity die casting mold with conformal cooling channels

Slash Cycle Times by 28%: How Additive-Made Conformal Cooling Channels Are Revolutionizing Die Casting This technical summary is based on the academic paper “An experimental investigation of the cooling and heating performance of a gravity die casting mold with conformal cooling channels” published by Karani Kurtulus, Ali Bolatturk, Ahmet Coskun, and Barış Gürel in Applied

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Fig. 1: Stir casting process

Review on nano particle reinforced aluminum metal matrix composites

A Deep Dive into the Manufacturing, Strengthening, and Application of Advanced Aluminum Composites This technical brief is based on the academic paper “Review on Nano Particle Reinforced Aluminum Metal Matrix Composites” by Endalkachew Mosisa, V. Yu Bazhin, and Sergey Savchenkov, published in the Research Journal of Applied Sciences (2016). It is summarized and analyzed for

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Review of optimization aspects for casting processes

Review of Optimization Aspects for Casting Processes

A Comprehensive Review of Simulation and Statistical Methods to Eliminate Defects and Boost Yield This technical brief is based on the academic paper “Review of Optimization Aspects for Casting Processes” by Yazad N. Doctor, Dr. Bhushan T. Patil, and Aditya M. Darekar, published in the International Journal of Science and Research (IJSR) (2015). It is

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Figure 1: High Pressure Die Casting Die

Review Paper on design of Single Cavity Pressure Die Casting Die Using CAD Tool & Its Manufacturing by HPDC Technology

A Comprehensive Guide to Optimizing Your HPDC Die Design and Manufacturing Workflow This technical brief is based on the academic paper “Review Paper on design of Single Cavity Pressure Die Casting Die Using CAD Tool & Its Manufacturing by HPDC Technology” by Rakesh Bandane and Vaibhav Bankar, published in the Journal Publication of International Research

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