Category Archives: Technical Data-E

Figure 2: The cast part (end head of motor) and the die.

Stop Guessing: How to Precisely Model and Optimize HPDC Venting with CFD

This technical summary is based on the academic paper “Characterizing Flow Losses Occurring in Air Vents and Ejector Pins in High Pressure Die Castings” published by M.C. Carter, S. Palit, and M. Littler in NADCA (2010). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as

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Table 1. Nomenclature of cast aluminium alloys1,10-12)

Unlocking Performance: A Guide to Alloying Elements in Aluminium Brazing Fillers for High-Temp Electronics

This technical summary is based on the academic paper “Aluminium Based Brazing Fillers for High Temperature Electronic Packaging Applications” published by Ashutosh Sharma and Jae-Pil Jung in J. Microelectron. Packag. Soc. (2015). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok.

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Figure 5. Overview of metamaterial design from 1D to 4D [92]

The Future of Smart Components: A Technical Guide to 4D-Printed Mechanical Metamaterials

This technical summary is based on the academic paper “3D printing of active mechanical metamaterials: A critical review” published by Muhammad Yasir Khalid, Zia Ullah Arif, Ali Tariq, Mokarram Hossain, Rehan Umer, and Mahdi Bodaghi. It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini,

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Figure 3 Cryogenic Machining Setup

Solving the Titanium Machining Challenge: A Guide to Cryogenic Cooling for Enhanced Performance and Tool Life

This technical summary is based on the academic paper “A critical review on cryogenic machining of titanium alloy (TI-6AL-4V)” published by S. Madhukar, A. Shravan, P. Vidyanand Sai, and Dr. V.V. Satyanarayana in the International Journal of Mechanical Engineering and Technology (2016). It was analyzed and summarized for manufacturing experts by CASTMAN experts with the

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Figure 1.1: Schematic of an open-close die [5]

From Theory to Production: A New Framework for Predicting and Eliminating Die Casting Defects

This technical brief is based on the academic paper “PREDICTING PARTING PLANE SEPARATION AND TIE BAR LOADS IN DIE CASTING USING COMPUTER MODELING AND DIMENSIONAL ANALYSIS” by Karthik S Murugesan, M.S., published in The Ohio State University (2008). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The

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Figure 1.3 Remote Heat Exchanger for cooling laptop microprocessors.

Beyond Heat Sinks: A Deep Dive into Advanced Loop Cooling for High-Powered Electronics

This technical summary is based on the academic paper “Thermal Control of High-Powered Desktop and Laptop Microprocessors Using Two-Phase and Single-Phase Loop Cooling Systems” published by Randeep Singh in RMIT University (March 2006). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and

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Fig. 4: Shrinkage [3]

Solving the Top 3 Defects in Aluminum Die Casting: A Research-Backed Guide

This technical summary is based on the academic paper “Various Type of Defects on Pressure Die Casting for Aluminium Alloys” published by Jay M. Patel, Yagnang R. Pandya, Devang Sharma, and Ravi C. Patel in the International Journal for Scientific Research & Development (2017). It was analyzed and summarized for HPDC experts by CASTMAN experts

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Fig. 5. The scheme of the new Rheo-casting method (NRC-p) a) alloy elaboration, b) alimentation of the mould with alloy and the mechanical agitation through vibrations; c) forming in presence of the vibrations; d) finite part

Streamlining Semisolid Metal Processing: A New Rheo-Casting Method for Enhanced Efficiency

This technical summary is based on the academic paper “ASPECTS CONCERNING THE PROCESSING METHODS OF METALLIC ALLOYS IN THE SEMISOLID STATE” published by CIOATĂ Vasile George in ANNALS OF THE FACULTY OF ENGINEERING HUNEDOARA (2005, Tome III, Fascicole 3). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM

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Fig. 1. Production site and system boundaries including the relevant processes considered within the project.

A Systems Approach to Slashing Costs: How to Optimize Water and Energy Use in Your HPDC Plant

This technical brief is based on the academic paper “Potential alternative for water and energy savings in the automotive industry: case study for an Austrian automotive supplier” by Peter Enderle, Otto Nowak, and Julia Kvas, published in the Journal of Cleaner Production (2012). It is summarized and analyzed for HPDC professionals by the experts at

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Fig.1 Degradation of the mold part

Extend Mold Lifespan: How Advanced PVD Coatings Combat Degradation in Aluminum HPDC

This technical brief is based on the academic paper “Possibilities of reducing the degradation of molds for high-pressure of Al alloys” by Ján Hašul and Janette Brezinová, published in INTERNATIONAL SCIENTIFIC JOURNAL “MACHINES. TECHNOLOGIES. MATERIALS” (2022). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The Challenge: Why

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