Tag Archives: High pressure die casting

Fig. 1 Hybrid gussets Al-Steel for a full electric urban utility vehicle (red parts: steel inserts, white parts: Al-casting nodes).

Evaluation of Coating Systems for Steel Aluminum Hybrid Casting

Beyond Brittle Bonds: How a PVD Al-Si Coating Revolutionizes Steel-Aluminum Hybrid Casting This technical summary is based on the academic paper “Evaluation of Coating Systems for Steel Aluminum Hybrid Casting” by Xiangfan Fang, published in Journal of Materials Science and Engineering A (2017). It has been analyzed and summarized for technical experts by CASTMAN. Keywords

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Bild 1. Einordnung der Karosseriebauweise „Mega-Casting“ und dessen Konzepte mit beispielhaften OEM und Modellen im Rahmenwerk der etablierten Karosseriebauweisen (Eigenleistung). Rahmenwerk und Teil-Darstellungen in Anlehnung an Birkert et al. [3], Stellantis [14], Land Rover [15], Tesla [5]. Grafik: WZL

Mega-Casting in Automotive Production: The Die-Cast Aluminum Body

Mega-Casting: The High-Pressure Die Casting Revolution for Automotive Body-in-White This technical summary is based on the academic paper “Chancen und Risiken von Mega-Casting in der Fahrzeugproduktion – Die Karosserie aus dem Aluminium-Druckguss” by G. Schuh, G. Bergweiler, L. Dworog, and F. Fiedler, published in WT WERKSTATTSTECHNIK (2022). It has been analyzed and summarized for technical

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Fig. 1. Experimental sample – flange of alternator

Pressing Speed, Specific Pressure and Mechanical Properties of Aluminium Cast

Optimizing HPDC: How Plunger Speed and Specific Pressure Impact Aluminum Casting Quality This technical summary is based on the academic paper “Pressing Speed, Specific Pressure and Mechanical Properties of Aluminium Cast” by S. Gaspar and J. Pasko, published in ARCHIVES of FOUNDRY ENGINEERING (2016). It has been analyzed and summarized for technical experts by CASTMAN.

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Figure 1: reduction of weight using structural aluminum high pressure die casting parts instead of joined steel parts [1]

Correlation between process parameters and quality characteristics in aluminum high pressure die casting

Beyond the Shot Curve: How New Sensors are Revolutionizing Aluminum High Pressure Die Casting Quality Control This technical summary is based on the academic paper “Correlation between process parameters and quality characteristics in aluminum high pressure die casting” by M. Winkler, L. Kallien, and T. Feyertag, presented at the 2015 NADCA Die Casting Congress &

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Fig. 2. Exploded view showing components of Gating System

Design Simulation of Filing Sequence and Solidification Time for Cast Metal Matrix Composite by Low Pressure Die Casting

Simulating Success: How Low Pressure Die Casting Simulation Prevents Defects in Automotive MMC Wheels This technical summary is based on the academic paper “Design Simulation of Filing Sequence and Solidification Time for Cast Metal Matrix Composite by Low Pressure Die Casting” by R. S. Taufik, S. Shamsuddin, K. K. Mak, A. A. Tajul, M. A.

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Fig. 6. Comparison of weld joint macrostructure a) with cutting fluid; b) piston lubrication fluid; c) without contamination

Mass production welding of die-cast aluminium alloys by electron beam

Solving Weldability Issues in Die-Cast Aluminum: A Breakthrough in Electron Beam Welding for Mass Production This technical summary is based on the academic paper “Mass production welding of die-cast aluminium alloys by electron beam” by Daniel Drimal, Frantisek Kolenic, and Lubos Kovac, published in “E+E” (2018). It has been analyzed and summarized for technical experts

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Fig. 1. Structure of die-casting motor

Design of Automated Production Line and Optimization of Production Scheduling for Die Casting of New Energy Vehicle Motor Shell

Beyond the Machine: How Smart Scheduling Slashes Costs in Die Casting for NEV Motor Shells This technical summary is based on the academic paper “Design of Automated Production Line and Optimization of Production Scheduling for Die Casting of New Energy Vehicle Motor Shell” by Yan Lu, Da-Lei Zhang, and Hao-Sheng Lu, published in Journal of

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Fig. 1. Hydraulic power steering system

STUDIES CONCERNING THE INFLUENCE OF THE HIGH PRESSURE DIE CASTING PROCESS PARAMETERS TO THE STRUCTURAL RESISTANCE OF PINION HOUSINGS

This technical summary is based on the academic paper “STUDIES CONCERNING THE INFLUENCE OF THE HIGH PRESSURE DIE CASTING PROCESS PARAMETERS TO THE STRUCTURAL RESISTANCE OF PINION HOUSINGS” published by Ferencz Peti, et al. in a Conference Paper (December 2018). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of

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Figure 4: Shaped part of the mould after capillary testing

Use of Duplex PVD Coatings to Increase the Life of Moulds and Cores for die Casting of Aluminium Alloys in the Automotive Industry

Boosting Tool Life: How Duplex PVD Coatings Revolutionize Aluminum Die Casting This technical summary is based on the academic paper “Use of Duplex PVD Coatings to Increase the Life of Moulds and Cores for die Casting of Aluminium Alloys in the Automotive Industry” by Janette Brezinová et al., published in Acta Mechanica Slovaca (2022). It

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Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting

Boost HPDC Efficiency by 158%: The Power of High Performance Copper Alloy Chill Vents This technical summary is based on the academic paper “Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting” by Duoc T Phan, Syed H Masood, Syed H Riza, and Harsh Modi, published in the International Journal of

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