Tag Archives: Efficiency

Figure 2. Example of defect by shrinkage

Thermal-Induced Defects and Optimization of Casting Process

Boost Casting Quality: A Simulation-Driven Guide to Casting Process Optimization This technical summary is based on the academic paper “Thermal-Induced Defects and Optimization of Casting Process” by S. Sulaiman, M. Aljermi, M. I. S. Ismail and M.F. Fadzil, published in International Journal of Mechanical Engineering and Robotics Research (2019). Keywords Executive Summary The Challenge: Why

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Fig. 1. Shrinkage porosity- microstructural image according to [4]

Analysis and Evaluation of Effect of Manganese Content on Properties of EN AC 46000 Aluminum Alloy

The Manganese Solution: How a Small Alloy Addition Transforms EN AC 46000 HPDC Properties This technical summary is based on the academic paper “Analysis and Evaluation of Effect of Manganese Content on Properties of EN AC 46000 Aluminum Alloy” by Martyna Pasternak, Marcin Brzeziński, and Gabriela Piwowarczyk, published in the Journal of Casting & Materials

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Fig. 1 Structure and weight comparison of traditional steel shock tower and cast aluminum shock tower

Comparative Analysis of Three Casting Processes for Aluminum Alloy Shock Toweras

Choosing the Right Casting Process for Aluminum Shock Towers: A Data-Driven Comparison for Mass Production This technical summary is based on the academic paper “Comparative Analysis of Three Casting Processes for Aluminum Alloy Shock Towers” by Zhang You-guo, Wang Xue-feng, and Huang Zhi-gang, published in Foundry (2019). Keywords Executive Summary The Challenge: Why This Research

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Fig. 1 3D model of aluminum valve plate for automobile

Design and Practice of Die Casting Die for High Gastight Valve Plate

Solving Porosity in High-Gastight Die Casting: A Deep Dive into Advanced Mold Design for Automotive Valve Plates This technical summary is based on the academic paper “Design and Practice of Die Casting Die for High Gastight Valve Plate” by KUANG Xin-wen, ZHANG Zheng-lai, and JIA Zhi-xin, published in FOUNDRY (2019). Keywords Executive Summary The Challenge:

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Fig. 1. Modified Circuit Diagram-Addition of N.B.

REDESIGN OF HYDRAULIC CIRCUIT TO IMPROVE QUALITY IN HIGH PRESSURE ALUMINUM DIE CASTING MACHINE

From 13% Rejection to Near-Zero Defects: A 3-Step Guide to HPDC Hydraulic Circuit Optimization This technical summary is based on the academic paper “REDESIGN OF HYDRAULIC CIRCUIT TO IMPROVE QUALITY IN HIGH PRESSURE ALUMINUM DIE CASTING MACHINE” by K. NAGASUBRAMANIAM and P. CHANDRAMOHAN, published in the Journal of Engineering Science and Technology (2014). It has

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Fig. 1 Body-in-white, main specifications, and material constitution of base vehicle

Unlocking 33% Weight Reduction: A Deep Dive into Multi-Material Car Bodies & Advanced Joining

Multi-material Automotive Bodies and Dissimilar Joining Technology to Realize Multi-material This technical summary is based on the academic paper “Multi-material Automotive Bodies and Dissimilar Joining Technology to Realize Multi-material” by Dr. Junya NAITO and Dr. Reiichi SUZUKI, published in KOBELCO TECHNOLOGY REVIEW (2020). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

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Figure 1.2: Water exit from the mould

Influence of Water Quality and Kind of Metal in the Secondary Cooling Zone of Casting Process

Unlock Peak Performance: How Water Quality Drives Casting Cooling Process Optimization This technical summary is based on the academic paper “Influence of Water Quality and Kind of Metal in the Secondary Cooling Zone of Casting Process” by M.Sc. Khalid Haroun Mohamed Abdalrahman, a dissertation for the Otto-von-Guericke-Universität Magdeburg (2012). It has been analyzed and summarized

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Applications for structural high integrity aluminum die castings

High Integrity Diecasting for Structural Applications

From Defect-Prone to High-Ductility: A Holistic Approach to High Integrity Diecasting for Structural Parts This technical summary is based on the presentation “High Integrity Diecasting for Structural Applications” by Martin Hartlieb of VIAMI INTERNATIONAL INC., delivered at the iMdc meeting, WPI, Worcester, MA on December 12, 2013. Keywords Executive Summary The Challenge: Why This Research

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Fig. 3. Scanning images of the sand mixture samples containing 2.5 parts by weight of binder and hardener in an amount of 10% relative to the amount of binder: a, b - 500x, c - 800x

Use of Casting Simulation and Rapid Prototyping in an Undergraduate Course in Manufacturing Processes

Boosting Casting Quality: How Sand Casting Simulation Unlocks Key Insights for HPDC This technical summary is based on the academic paper “Use of Casting Simulation and Rapid Prototyping in an Undergraduate Course in Manufacturing Processes” by Dr. Mathew Schaefer, published in American Society for Engineering Education (2016). Keywords Executive Summary The Challenge: Why This Research

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Fig. 2 Product wall thickness analysis

Die Casting Die Design and Process Analysis of Aluminum Alloy Gearbox Housing

Optimizing the Aluminum Alloy Die Casting Process for Complex Automotive Gearbox Housings This technical summary is based on the academic paper “铝合金变速箱外壳压铸模设计及工艺分析 (Die Casting Die Design and Process Analysis of Aluminum Alloy Gearbox Housing)” by 周 倩 (ZHOU Qian), 任 浩 (REN Hao), 王 俊有 (WANG Jun-you), 黄 明宇 (HUANG Ming-yu), published in 压力铸造 (FOUNDRY)

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