Tag Archives: Efficiency

Fig. 2 (a) A typical injection moulding cycle [12], (b) temperature variation in one cycle time [13], (c) factors that have influence in the moulded product quality (surface appearance and dimensional accuracy) [12].

Recent Advancement in Conformal cooling channels: A review on Design, simulation, and future trends

Slash Cycle Times and Boost Part Quality: A Deep Dive into Conformal Cooling Channel Technology This technical brief is based on the academic paper “Recent Advancement in Conformal cooling channels: A review on Design, simulation, and future trends” by Soroush Masoudi, Barun K. Das, Muhammad Aamir, and Majid Tolouei-Rad, a preprint available on SSRN (2024).

Read More

FIGURE 4. a) Rotor slot parametrization, b) examples of slot shapes investigated during the optimization.

Design-Based Comparison Between Aluminium and Copper Cages in Squirrel Cage Induction Motors

The content of this introduction paper is based on the article “Squirrel Cage Induction Motor: A Design-Based Comparison Between Aluminium and Copper Cages” published by “IEEE Open Journal of Industry Applications”. 1. Overview: 2. Abstract: In many industrial applications the self-starting capability of electric motors is still an important requirement enabling to simplify the drive

Read More

Fig. 1. Schematic view of the proposed heat sink with concave fins.

New Optimal Heat Sink Design with Concave Fins for Cooling System in Light Emitting Diode Lamp

This introduction paper is based on the paper “New Optimal Heat Sink Design with Concave Fins for Cooling System in Light Emitting Diode Lamp” published by “Electrica”. 1. Overview: 2. Abstract: The heat sink is considered one of the most critical issues in designing and operating light-emitting diode (LED) lamps. The manufacturers in the technical

Read More

Figure 1: Scheme of an aluminium die casting plant with its process steps [3].

Simulative Study of Aluminium Die Casting Operations Using Models with Varying Degrees of Detail

How Simplified Simulations Can Unlock Major Efficiency Gains with Less Data and Faster Results This technical brief is based on the academic paper “Simulative Study of Aluminium Die Casting Operations Using Models with Varying Degrees of Detail” by Johannes Dettelbacher and Wolfgang Schlüter, published in SNE – Simulation Notes Europe (2020). It is summarized and

Read More

Figure 2 ñ Supporting Frame with wall thickness up to 0.6mm (project Fohl, Germany)

Properties of Diecasting Alloys and a Comparison of Hot and Cold Chamber Processes for Magnesium Die Casting

Hot vs. Cold Chamber for Magnesium: A Data-Driven Guide to Choosing the Right HPDC Process This technical brief is based on the paper “Properties of Diecasting Alloys and a Comparison of Hot and Cold Chamber Processes for Magnesium Die Casting” by Dr. Ing Norbert Erhard and Bob Tracy of Oskar Frech GmbH + Co. KG.

Read More

Figure 11. Casting produced by gray iron lost foam (left) and aluminum investment

From Classroom to Cast House: How Simulation Training is Forging the Future of HPDC

This technical brief is based on the academic paper “Promoting Distance Learning in Metal Casting by Implementing Four Simulation Activities” by Dr. Sam Ramrattan and Dr. Matthew Cavalli P.E., Western Michigan University, published in the Proceedings of the 2024 ASEE North Central Section Conference. It is summarized and analyzed for HPDC professionals by the experts

Read More

Figure 2. Integration of Value Stream Mapping with Simulation

Unlocking Hidden Efficiency: How Value Stream Mapping Transforms Die Casting Operations

This technical brief is based on the academic paper “Productivity Improvement by Value Stream Mapping in Die Casting Industry” by Pradip Gunaki and S.N. Teli, published in the Journal of Emerging Technologies and Innovative Research (JETIR) (2015). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The Challenge:

Read More

Figure 4. Cold Chamber Process (Groover, 2007)

Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys

A Blueprint for High-Integrity HPDC: Tackling Porosity in Structural Aluminum & Magnesium Castings This technical brief is based on the academic paper “Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys” by Varun Nandakumar, presented as a Master’s Thesis at The Ohio State University (2014). It is summarized and

Read More

Figure 4 Use Case Diagram

Slash Downtime, Boost Reliability: A Data-Driven Model for Die Casting Machine Maintenance

This technical brief is based on the academic paper “Preventive Maintenance Modeling on Die Casting Machines with Information Systems” by Tri Pujadi, Bahtiar H. Simamora, Vikas Kumar, Yulia Magdalena, Witarsjah, Yunita Kartika Sari, and Satya Windy, published in the Proceedings of the International Conference on Industrial Engineering and Operations Management (2021). It is summarized and

Read More

Figure 3. Simulation results for inlet flow rate of 10 LPM at 60 s: (a) steady-state velocity magnitude contour plot at the middle cross-section of serpentine flow channels; (b) electric potential contour plot on the conductive heating layer; (c) temperature contour plot on the solid surface; (d) temperature contour plot on the fluid surface.

Model Characterization of High-Voltage Layer Heater for Electric Vehicles through Electro-Thermo-Fluidic Simulations

This introduction paper is based on the paper “Model Characterization of High-Voltage Layer Heater for Electric Vehicles through Electro-Thermo-Fluidic Simulations” published by “Energies (MDPI)”. 1. Overview: 2. Abstract: This paper focuses on the modeling and analysis of a high-voltage layer heater (HVLH) designed for environmentally friendly vehicles, including electric vehicles (EVs) and plug-in hybrid electric

Read More