Solving Porosity in High-Gastight Die Casting: A Deep Dive into Advanced Mold Design for Automotive Valve Plates This technical summary is based on the academic paper “Design and Practice of Die Casting Die for High Gastight Valve Plate” by KUANG Xin-wen, ZHANG Zheng-lai, and JIA Zhi-xin, published in FOUNDRY (2019). Keywords Executive Summary The Challenge:
From 13% Rejection to Near-Zero Defects: A 3-Step Guide to HPDC Hydraulic Circuit Optimization This technical summary is based on the academic paper “REDESIGN OF HYDRAULIC CIRCUIT TO IMPROVE QUALITY IN HIGH PRESSURE ALUMINUM DIE CASTING MACHINE” by K. NAGASUBRAMANIAM and P. CHANDRAMOHAN, published in the Journal of Engineering Science and Technology (2014). It has
Multi-material Automotive Bodies and Dissimilar Joining Technology to Realize Multi-material This technical summary is based on the academic paper “Multi-material Automotive Bodies and Dissimilar Joining Technology to Realize Multi-material” by Dr. Junya NAITO and Dr. Reiichi SUZUKI, published in KOBELCO TECHNOLOGY REVIEW (2020). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals
Unlock Peak Performance: How Water Quality Drives Casting Cooling Process Optimization This technical summary is based on the academic paper “Influence of Water Quality and Kind of Metal in the Secondary Cooling Zone of Casting Process” by M.Sc. Khalid Haroun Mohamed Abdalrahman, a dissertation for the Otto-von-Guericke-Universität Magdeburg (2012). It has been analyzed and summarized
From Defect-Prone to High-Ductility: A Holistic Approach to High Integrity Diecasting for Structural Parts This technical summary is based on the presentation “High Integrity Diecasting for Structural Applications” by Martin Hartlieb of VIAMI INTERNATIONAL INC., delivered at the iMdc meeting, WPI, Worcester, MA on December 12, 2013. Keywords Executive Summary The Challenge: Why This Research
Boosting Casting Quality: How Sand Casting Simulation Unlocks Key Insights for HPDC This technical summary is based on the academic paper “Use of Casting Simulation and Rapid Prototyping in an Undergraduate Course in Manufacturing Processes” by Dr. Mathew Schaefer, published in American Society for Engineering Education (2016). Keywords Executive Summary The Challenge: Why This Research
Optimizing the Aluminum Alloy Die Casting Process for Complex Automotive Gearbox Housings This technical summary is based on the academic paper “铝合金变速箱外壳压铸模设计及工艺分析 (Die Casting Die Design and Process Analysis of Aluminum Alloy Gearbox Housing)” by 周 倩 (ZHOU Qian), 任 浩 (REN Hao), 王 俊有 (WANG Jun-you), 黄 明宇 (HUANG Ming-yu), published in 压力铸造 (FOUNDRY)
![Fig. 1. World foundry production volume with respect to the ferrous and the non-ferrous castings over the years 2000-2019; based on Refs. [22-41]](https://castman.co.kr/wp-content/uploads/image-3135.webp)
The Rise of Aluminum: Why Aluminum Castings are Dominating the Non-Ferrous Market This technical summary is based on the academic paper “The Leading Role of Aluminium in the Growing Production of Castings Made of the Non-Ferrous Alloys” by M.S. Soiński and A. Jakubus, published in ARCHIVES of FOUNDRY ENGINEERING (2021). Keywords Executive Summary The Challenge:
Unlocking Durability: How Heat Treatment and Casting Defects Dictate Magnesium Alloy Fatigue Resistance This technical summary is based on the academic paper “The Influence of Casting Defects on Fatigue Resistance of Elektron 21 Magnesium Alloy” by I. Pikos, A. Kiełbus, and J. Adamiec, published in ARCHIVES of FOUNDRY ENGINEERING (2013). Keywords Executive Summary The Challenge:
The Giga-Casting Revolution: How Integrated Die Casting is Reshaping EV Manufacturing This technical summary is based on the academic paper “Brief Analysis of Aluminum Alloy Integrated Die Casting Technology” by Li Xianzhou, published in Foundry Technology (2023). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals As global and national emissions standards
