Tag Archives: Applications

Figure 5. Contour plots of liquid solid transition phase Volume fraction and temperature profile at 15 seconds

Multiphysics CAE Simulations of Casting Process for the First Time Right Product Development

Achieving First-Time-Right Castings: A Deep Dive into Multiphysics Casting Process Simulation This technical summary is based on the academic paper “Multiphysics CAE Simulations of Casting Process for the First Time Right Product Development” by Mir Mehdi Hussain, Ramanathan SV, and Raj C Thiagarajan, published in the Proceedings of the 2015 COMSOL Conference in Pune. It

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Fig. 1. Bottom pouring furnace.

Tribological Behaviour of Cast In-situ Al-Al2O3 Composite Developed by Stir Casting Using V2O5 Particles

Boosting Wear Resistance in Al-Si Alloys: A Breakthrough with V2O5 Particles in In-Situ Composites This technical summary is based on the academic paper “Tribological Behaviour of Cast In-situ Al-Al2O3 Composite Developed by Stir Casting Using V2O5 Particles” by Amneesh Singla, Rajnish Garg, and Yashvir Singh, published in the Journal of the Chinese Society of Mechanical

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Fig. 10 2.2-kW induction motor stator with frame

IE4-class 2.2-kW Induction Motor Design and Performance Evaluation

Unlocking IE4 Efficiency: How Precision Die-Cast Motor Rotors Are Redefining Performance Standards This technical summary is based on the academic paper “IE4-class 2.2-kW Induction Motor Design and Performance Evaluation” by Myeong Jin Ko, Sung-Ho Lee, and Soon Sub Park, published in the Journal of the Korean Society of Manufacturing Technology Engineers (2021). Keywords Executive Summary

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Fig. 1. Types of ML models used foundry automation and quality control

AN OVERVIEW OF MACHINE LEARNING APPLICATIONS IN METAL CASTING INDUSTRIES

Unlocking Casting Excellence: A Review of Machine Learning Applications for Defect Reduction and Automation This technical summary is based on the academic paper “AN OVERVIEW OF MACHINE LEARNING APPLICATIONS IN METAL CASTING INDUSTRIES” by VISHAL B. BHAGWAT, DHANPAL A. KAMBLE, and SANDEEP S. KORE, published in Arch. Metall. Mater. (2024). Keywords Executive Summary The Challenge:

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Fig. 2. Anodised Al-Si belt pulleys used in combustion engines

Reflectivity of anodised Al-Si alloy surface of belt pulleys used in combustion engines

Maximizing Component Durability: How Al-Si Alloy Casting and Anodization Impact Reflectivity in High-Temp Applications This technical summary is based on the academic paper “Reflectivity of anodised Al-Si alloy surface of belt pulleys used in combustion engines” by Krzysztof LABISZ, published in Scientific Journal of Silesian University of Technology. Series Transport (2021). Keywords Executive Summary The

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Fig.1 - Schematic representation of samples drawn from the two different spokes. For confidentiality reasons, the real wheel cannot be shown so a schematic representation is given.

Development of a model for the prediction of mechanical properties for Al-Si-Mg castings

From Simulation to Reality: A Validated Model for Predicting Mechanical Properties in A356 Aluminum Castings This technical summary is based on the academic paper “Development of a model for the prediction of mechanical properties for Al-Si-Mg castings” by C. Ransenigo, M. Tocci, C. Viscardi, M. Serafini, A. Pola, published in La Metallurgia Italiana (2022). Keywords

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Figure 1 Trend of die casting industries and requirements for mold steel suppliers in Japan.

Development and Applications of High Hardenability Special Quality Die Casting Mold Steels

Preventing Catastrophic Mold Failure: The Power of High Hardenability Mold Steel in HPDC This technical summary is based on the academic paper “Development and Applications of High Hardenability Special Quality Die Casting Mold Steels” by K. Namiki, N. Yokoi, A. Sekiya, and T. Yanagisawa, published in NADCA DIE CASTING CONGRESS & TABLETOP (2013). It has

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Fig. 1. Fuel pump system

Flaw Detection of Cast-Steel Safety Parts in Automotive Application

Beyond the Surface: Why CT Scanning is the Gold Standard for Detecting Defects in Automotive Cast-Steel Parts This technical summary is based on the academic paper “Flaw Detection of Cast-Steel Safety Parts in Automotive Application” by K.C. Dizdar, H. Sahin, M. Ardicli, D. Dispinar, published in ARCHIVES of FOUNDRY ENGINEERING (2022). Keywords Executive Summary The

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Figure 15: Casting process of liquefied gray cast iron alloy in an electric arc furnace.

Development of Technology for Obtaining Thin-Walled Details from Gray Cast Iron in Sand-Clay Moulds

Unlocking New Potential in Thin-Walled Gray Cast Iron Casting: A Proven Method to Boost Fluidity and Extend Service Life by 30% This technical summary is based on the academic paper “Development of Technology for Obtaining Thin-Walled Details from Gray Cast Iron in Sand-Clay Moulds” by Jamshidbek Khasanov et al., published in the International Journal of

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Fig. 3. Scheme of stand to continuous casting of grey cast iron ingots with circular section

Eliminating Hard Spots in Grey Cast Iron: A Breakthrough in Continuous Casting with Electromagnetic Stirring

This technical summary is based on the academic paper “Influence of continuous casting conditions on grey cast iron structure” by J. Szajnar, M. Stawarz, T. Wróbel, W. Sebzda, B. Grzesik, M. Stępień, published in Archives of Materials Science and Engineering (2010). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In high-volume

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