Abstract – Core Objective of the Research: To evaluate the advantages and disadvantages of currently available magnesium casting alloys for aerospace applications, and to develop improved alloys and casting techniques that offer enhanced high-temperature capability, improved corrosion resistance, and the ability to produce larger, more complex castings with weight savings. – Primary Methodology: The research involved a
Abstract Core Objective of the Research: To develop materials with enhanced characteristics compared to existing state-of-the-art materials for improved performance in aerospace systems and automobiles. For automobiles, this improvement is particularly crucial for powertrain applications rather than body structures. Main Methodologies: The research focuses on improving material properties through advancements in synthesis and processing techniques, rather than
Title: The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components Core Objective: To investigate the effects of key process parameters (intensification pressure, delay time, and casting velocity) on the porosity of high-pressure die-cast aluminum telecommunication components. The primary goal was to establish optimal process parameters to minimize porosity and improve product quality,
1. Introduction to High-Pressure Die Casting: High-pressure die casting (HPDC) is a metal casting process characterized by injecting molten metal into a metal mold (die) under high pressure. Aluminum, valued for its lightweight yet strong nature and excellent corrosion resistance, is a prevalent material in HPDC, leading to its widespread use in diverse industries like
High-Pressure Aluminum Die Casting and Copper Die Casting Heatsinks CASTMAN’s high-pressure die casting is a manufacturing process that injects liquid metal into a mold under high pressure. This method offers advantages such as high production speed and the ability to create complex shapes. Aluminum is a lightweight material with high thermal conductivity, making it suitable
Title: Advances in Technology of Soluble Cores for Die Castings – Core Research Objective: To develop and analyze new soluble core technologies, particularly salt cores, as a replacement for conventional metal cores in high-pressure die casting. The research aims to determine the factors affecting the properties (strength, porosity, solubility) of salt cores—including the type of salt, binder
Aluminum high-pressure die casting is a widely used manufacturing process known for its high efficiency and precision. However, producing parts with undercut shapes—features that interfere with the mold opening direction—poses significant challenges. Traditional solutions, such as slide cores or multi-part molds, increase complexity, costs, and limit design flexibility. Application of Salt Core Technology for Undercut
List of Semiconductor Manufacturing Equipment Parts This list provides potential components for semiconductor manufacturing equipment that could be, or are, produced using high-pressure aluminum die casting. The following list is based on general knowledge of die casting applications and semiconductor equipment design. List of Semiconductor Manufacturing Equipment Parts Potentially Made via High-Pressure Aluminum Die Casting:
Automotive Parts Group Summary 1. Engine Accessories 2. Powertrain Accessories 3. Brake System Accessories 4. Steering System Accessories 5. Suspension and Axle Accessories 6. Electrical and Instrumentation Accessories 7. Automotive Lighting and Exterior Parts 8. Body and Safety Components 9. Maintenance Equipment and Others Automotive Parts Advantages: High-pressure aluminum die casting has revolutionized the production
Abstract Lightweighting of electric vehicles is an important consideration to improve range and potentially reduce the vehicle price by downsizing expensive battery and motor components. Aluminum alloys have a combination of light weight, high electrical conductivity and strength that are required in e-motor applications to achieve high power output and efficiency. In this research, Al–Ce
