Tag Archives: Applications

Fig. 1. Nomenclature of a die-casting die.

Systematic approach for automated determination of parting line for die-cast parts

This introduction paper is based on the paper “Systematic approach for automated determination of parting line for die-cast parts” published by “Elsevier”. 1. Overview: 2. Abstract: The parting line decision for die-cast parts is a non-trivial task, which depends upon a number of factors related to the part geometry and the die-casting process requirements. This

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Fig. 4. Microstructure of secondary AlSi9Cu3 cast alloy (1 - Į-phase, 2 - eutectic, 3 - Fe-rich phase, 4 - Cu-rich phase) etch. Dix-Keller

Under the Microscope: Optimizing Recycled Aluminum for the Automotive Industry

In the relentless drive for fuel efficiency and sustainability, the automotive industry has increasingly turned to lightweight materials. Aluminum alloys are at the forefront of this revolution, offering an excellent strength-to-weight ratio. But what makes this even more compelling is the ability to use recycled aluminum, which requires only a fraction of the energy needed

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Figure 3.2 Isometric sketch of the calorimeter

The Hidden Impact of Rotor Skew on Motor Efficiency: A Breakthrough in Loss Measurement

This technical summary is based on the academic paper “THE ACCURATE MEASUREMENT OF LOSSES IN SMALL CAGE INDUCTION MOTORS USING A BALANCE CALORIMETRIC METHOD” published by B.N.Shamsadeen at the University of Liverpool (May, 1990). It was analyzed and summarized for engineers and designers of electric motors by CASTMAN experts with the help of LLM AI

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Fig. 2: Cathode potential vs. current for INCA bath (Page 14)

Direct Chromium Plating on Zinc: Boosting Durability with Cutting-Edge Baths

This technical summary is based on the academic paper “The Direct Deposition of Chromium on Zinc and A Comparative Study on the Microhardness” by Shams El Din, published by the Swiss Federal Institute of Technology (ETH) Zurich and INJECTA Aktiengesellschaft (Publication year not explicitly stated in provided document). It was analyzed and summarized for HPDC

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Fig. 1: Traces 9 years of development of the processes.

Modern High Pressure Die-casting Processes for Aluminium Castings: A Technical Review

This technical review is based on the academic paper “Modern High Pressure Die-casting Processes for Aluminium Castings” by M. Thirugnanam, published in Transactions of 61st Indian Foundry Congress 2013. CASTMAN’s technical experts analyzed and summarized this with the help of AI. 1. Overview 2. Abstract The paper reviews various modern High Pressure Die-casting (HPDC) processes developed to overcome the limitations of

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Fig. 3. SEM image of die-cast AE44 alloy

How Wall Thickness Shapes the Microstructure of AE44 Alloy in HPDC: Unlocking Stronger, More Ductile Components

This technical summary is based on the academic paper “The influence of wall thickness on the microstructure of HPDC AE44 alloy” published by T. Rzychch and A. Ketbus in Archives (2023). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords

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Figure 1. The plate casting showing the complete runner system, overflows, and ejection points.

Are Mechanical Properties of HPDC Parts Directional? New Insights for Better Castings

This technical summary is based on the academic paper “Are the Mechanical Properties of High Pressure Die-Castings Directional?” published by Roger Lumley in the 51st AFI & 16th ADCA Conference (2016). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords

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Fig. 6. Analyze of the cavities filling with Flow3D software

Reducing Porosity Defects in Aluminum HPDC: Key Causes and Practical Solutions

This technical summary is based on the academic paper “ANALYZE OF THE POSSIBLE CAUSES OF POROSITY TYPE DEFECTS IN ALUMINIUM HIGH PRESSURE DIECAST PARTS” by Ference Peti and Lucian Grama, published by SC CIE Matronca SA, Romania. It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such

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Table 3-1 Solid solubility of elements in aluminum [2]

Beyond Cooling Rates: A Deep Dive into Chemical Composition and Its Impact on Secondary Dendrite Arm Spacing (SDAS) Control

This technical summary is based on the academic dissertation “Impact of casting parameters and chemical composition on the solidification behaviour of Al-Si-Cu hypoeutectic alloy” by Dipl.-Ing. Jelena Pavlovic-Krstic (2010). It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords Executive Summary A 30-second overview for busy professionals. The

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Figure 6. Aluminum spaceframe (Source: Paefgen 1994)

Unlocking Lightweight Automotive Innovation: The Potential of Wrought Magnesium

This technical summary is based on the academic paper “Analysis of the Potential for New Automotive Uses of Wrought Magnesium” published by L. Gaines, R. Cuenca, F. Stodolsky, and S. Wu at the Center for Transportation Research, Argonne National Laboratory (1996). It was analyzed and summarized for automotive engineers by CASTMAN experts with the help

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