Tag Archives: aluminum alloy

Fig. 4. Segregation of casting obtained: a) without cooling;b) with water mist cooling system method; 1 – boundary layer; 2 – cast core

THE EFFECT OF WATER MIST COOLING OF CASTING DIE ON THE SOLIDIFICATION, MICROSTRUCTURE AND PROPERTIES OF AlSi20 ALLOY

Unlocking Superior Hardness in AlSi20 Castings: A Deep Dive into Water Mist Die Cooling This technical summary is based on the academic paper “THE EFFECT OF WATER MIST COOLING OF CASTING DIE ON THE SOLIDIFICATION, MICROSTRUCTURE AND PROPERTIES OF AlSi20 ALLOY” by R. Władysiak, A. Kozuń, and T. Pacyniak, published in Arch. Metall. Mater. (2017).

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Fig. 1 Schematic of low-pressure die cast with LS for A356 alloy wheels

Microstructure and Properties of A356 Alloy Wheels Fabricated by Low-Pressure Die Casting with Local Squeeze

This introduction paper is based on the paper “Microstructure and Properties of A356 Alloy Wheels Fabricated by Low-Pressure Die Casting with Local Squeeze” published by “ASM International”. 1. Overview: 2. Abstract: The low-pressure die-casting process (LPDC) is widely utilized for manufacturing aluminum alloy automotive wheels, with A356 being a common material choice due to its

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Figure 6: An ADI prototype bracket with a continuous 3mm wall.

Austempered Ductile Iron (ADI) – A Green Alternative

Rethinking Lightweighting: Why Austempered Ductile Iron (ADI) Offers a More Sustainable Alternative to Steel and Aluminum This technical summary is based on the academic paper “Austempered Ductile Iron (ADI) – A Green Alternative” by John R. Keough, PEng, FASM, published in April 2010. Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

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Figure 6 AlSi10MgMn sponge casting after 2 minutes of compressed air (10 bar) cleaning, 15 min of leaching in 1M HNO3 solution and 15 min of ultrasonic cleaning

POSSIBILITIES OF CLEANING OF METAL SPONGE CASTINGS

Beyond the Acid Bath: Faster, Greener Cleaning Methods for Complex Metal Sponge Castings This technical summary is based on the academic paper “POSSIBILITIES OF CLEANING OF METAL SPONGE CASTINGS” by Václav Merta, published in METAL (2019). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals Metal sponges, a type of metal foam

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Figure 1. Used molds and presses

Impact of Aspect Ratio on the Mechanical Properties of Squeeze-Cast Aluminum Alloys

Optimizing AA6061 Performance: How Component Geometry Dictates Squeeze Casting Process Success This technical summary is based on the academic paper “IMPACT ASPECT RATIO ON MECHANICAL PROPERTIES OF ALUMINUM ALLOY PRODUCED BY SQUEEZE CASTING PROCESS” by S.S. Mutar and N.S. Abtan, published in the International Journal on “Technical and Physical Problems of Engineering” (IJTPE) (2023). Keywords

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Gambar 2.3 Piston

DESIGN OF GATING SYSTEM ON PISTON OF MOBIL SINJAI WITH GRAVITY DIE CASTING METHOD

Eliminating Shrinkage Defects in Piston Casting: A Gating System Design Breakthrough This technical summary is based on the academic paper “DESIGN OF GATING SYSTEM ON PISTON OF MOBIL SINJAI WITH GRAVITY DIE CASTING METHOD” by Rizki Yustisiabellah, published by Institut Teknologi Sepuluh Nopember (2015). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC

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Research on Lightweight Wheel Hub Design and Its Improvement on Vehicle Fuel Economy

Research on Lightweight Wheel Hub Design and Its Improvement on Vehicle Fuel Economy

Fuel Economy Reimagined: A Deep Dive into Advanced Lightweight Wheel Hub Manufacturing This technical summary is based on the academic paper “Research on Lightweight Wheel Hub Design and Its Improvement on Vehicle Fuel Economy” by Simin Wang, published in International Journal of Frontiers in Engineering Technology (2025). Keywords Executive Summary The Challenge: Why This Research

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Fig. 3.11: Equivalent alternating stress for aluminium alloy

Effect of Die Geometry on Fatigue Analysis of Aluminium Alloy (ADC12 Aluminium A383) using Pressure Die Casting Process

The 1mm Advantage: Optimizing Coolant Channel Placement to Maximize Die Life in Aluminum HPDC This technical summary is based on the academic paper “Effect of Die Geometry on Fatigue Analysis of Aluminium Alloy (ADC12 Aluminium A383) using Pressure Die Casting Process” by Poshan Dewangan, Ved Prakash Dewangan, Sushil Kumar Maurya, and Lokesh Singh, published in

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Figure 1. Defects in the workpieces revealed in the production process: a) underfilling, b) sticking, c) cracks, d) breakouts, e) discoloration, f) macroporosity.

DEFECT ANALYSIS OF EN AC-435000 ALLOY DIE CASTINGS USING THE PARETO-LORENTZ DIAGRAM

Slash Scrap Rates: A Pareto-Lorenz HPDC Defect Analysis for EN AC-435000 Alloy This technical summary is based on the academic paper “DEFECT ANALYSIS OF EN AC-435000 ALLOY DIE CASTINGS USING THE PARETO-LORENTZ DIAGRAM” by Mariusz HEJNE, Jarosław PIĄTKOWSKI, and Robert WIESZAŁA, published in SCIENTIFIC PAPERS OF SILESIAN UNIVERSITY OF TECHNOLOGY ORGANIZATION AND MANAGEMENT SERIES NO.

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Figure.1. Optical micrographs of the as cast samples (a) Die casting specimen, (b) Squeeze Casting at pressure of 50MPa, (c) Squeeze Casting at pressure of 75MPa, (d) Squeeze Casting at pressure of 100MPa

A Comparative Work on Die Casting and Squeeze Casting Techniques of A319 Cast Aluminium Alloy

Squeeze Casting vs. Die Casting: A Data-Driven Comparison for A319 Aluminum Alloy Components This technical summary is based on the academic paper “A Comparative Work on Die Casting and Squeeze Casting Techniques of A319 Cast Aluminium Alloy” by M. Naveen Kumar, V. Mohanavel, C. Jayasekar, N. Dineshbabu and S. Udishkumar, published in the 11th International

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