Technical Resource for Copper Die Casting

Figure 2. Look-up-tables for basic motor characteristics.

Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles

This paper summary is based on the article Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles presented ...

02/20/2025 / Aluminium-E, Applications, AUTOMOTIVE Parts, CAD, Copper-E, Draft, Efficiency, Electric vehicles, Review, Technical Data-E, 자동차, 자동차 부품, 자동차 산업, 해석

Figure 3. Squirrel cage rotor and its components manufactured from commercially pure aluminium via the high-pressure casting method.

Improving Electrical Conductivity of Commercially Pure Aluminium: The Synergistic Effect of AlB8 Master Alloy and Heat Treatment

This paper summary is based on the article "Improving Electrical Conductivity of Commercially Pure Aluminium: The Synergistic Effect of AlB8 ...

02/18/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, ANOVA, automotive-E, CAD, Copper Rotor, Copper-E, Die casting, Microstructure, Technical Data-E, Thin films

Figure 7. (a) Graphical illustration of a cold-chamber die casting machine. (b) Casting cycle for cold-chamber die casting [14].

Al Alloys and Casting Processes for BEV Induction Motors

Paper Summary:This paper summary is based on the article Al Alloys and Casting Processes for Induction Motor Applications in Battery-Powered ...

02/17/2025 / Al-Si alloy, Aluminium-E, aluminum alloys, automotive-E, CAD, Casting Technique, Copper-E, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Sand casting, Technical Data-E

Figure 5. Results of constrained rod casting: (a) AA7075; (b) AA7068; (c) AA7055.

Development of Low-Pressure Die-Cast Al–Zn–Mg–Cu Alloy Propellers—Part I: Hot Tearing Simulations for Alloy Optimization

This paper summary is based on the article Development of Low-Pressure Die-Cast Al–Zn–Mg–Cu Alloy Propellers—Part I: Hot Tearing Simulations for ...

02/13/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Copper-E, Die casting, finite element simulation, Mechanical Property, Microstructure, Review, Technical Data-E

Figure 16. DC-Bus IGBT heatsink and capacitance.

Three-Phase 75 kW Brushless Direct Current Motor for Electric Vehicles: Different Power Stage Design, Calculation of Losses, Cooling Techniques, and Comparison

1. Overview: Title: Three-Phase 75 kW Brushless Direct Current Motor for Electric Vehicles: Different Power Stage Design, Calculation of Losses, ...

02/04/2025 / Air cooling, Aluminium-E, Applications, Battery thermal management system, CAD, Copper-E, Efficiency, Electric vehicles, Review, Technical Data-E, 버스바, 자동차, 해석

Figure 5 Aluminum wiring in automotive vehicles: a time line of application of aluminum in automotive wiring, reproduced from [53]; b high-strength aluminum alloy wire installed in the engine harness, reproduced from [57]; c die-cast aluminum coil for motor winding with seven turns and a conductor height of approx. 1.5 mm along with d coil arrangement, reproduced from [264]; e hairpin motor using aluminum V-cat windings, reproduced from [59]; f insulated and bare AA1350 aluminum of 7 AWG square tested for hairpin winding of electric motors and copper wire for comparison along with stress vs strain elongation curves, reproduced from [11].

Aluminum alloys for electrical engineering: a review

1. Overview: Title: Aluminum alloys for electrical engineering: a review Author: Frank Czerwinski Year of Publication: 2024 Journal/Conference: J Mater ...

02/04/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Bus bar, CAD, Casting Technique, Copper-E, Die casting, Electric vehicles, Heat Sink, Mechanical Property, Microstructure, Review, Technical Data-E, thermophysical properties, 자동차, 해석

Figure 4. Cross Section of Stator of 3‐F Induction Motor.

A Review of Recent Trends in High Efficiency Induction Motor Drives

1. Overview: Title: A Review of Recent Trends in High Efficiency Induction Motor Drives Author: Mohamed Ahmed Azab Publication Year: ...

02/04/2025 / Aluminium-E, Applications, Bus bar, CAD, CFD, Copper Rotor, Copper-E, Efficiency, Electric vehicles, Heat Sink, IGS, Review, STEP, Technical Data-E, 고효율 모터, 자동차, 해석

Copper Die Casting

CASTMAN has been introducing outstanding die-casting products through leading activities in the die-casting industry, and continuously contributing to the manufacturing ...

01/17/2025 / aluminum alloy, Aluminum Die casting, Aluminum Diecasting, Copper Die casting, Copper Rotor, Copper-E, Die casting, EGR MIXER, Fixed Page-E, Heat Sink, Salt Core, Segment

Effective Applications of Copper HPDC Manufacturing

Copper HPDC Here is a list of products that are effective when manufactured using Cu (Copper) High Pressure Die Casting ...

01/10/2025 / Bus bar, Cooling Plate, cooling solutions, Copper Die casting, Copper-E, Die casting, Efficiency, Fixed Page-E, Heat Sink, High pressure die casting, High pressure die casting (HPDC), Mechanical Property

Development and Validation using Casting Simulation of a Multi-point Remote Monitoring System for High-Pressure Die-Casting (HPDC) Mold Cavity

Seungcheol Lee, Dosuck Han & Naksoo Kim 28 Accesses Explore all metrics Abstract This research presents the design and implementation process of ...

10/04/2024 / Aluminium-E, aluminum alloy, Applications, Copper-E, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Permanent mold casting, Taguchi method, Technical Data-E

Conformal cooling as a support tool for eliminating local defects in high-pressure die casting series production

Vladislav Andronov, Zdeněk Pitrmuc, Jan Zajíc, Pavel Šotka, Libor Beránek & Martin Bock Abstract This study addresses a critical issue in mass-producing gearbox housing MQ200GA at ...

08/13/2024 / Aluminium-E, CFD, Copper-E, Die casting, Efficiency, High pressure die casting, Review, Technical Data-E, temperature field

Figure 3. Radio filter produced by means of the RSF/RheoMetalTM process. A unique feature of this product is the weight reduction of 1.6 kg facilitated by wall thicknesses as low as 0.4 mm at 40 mm height (aspect ratio 100). High conductivity low Si alloys were used, and thermal transport properties further increased by up to 20% depending on the alloy composition by means of heat treatments, as depicted in the top right diagram by means of arrows denoting the course of the latter (images provided by Comptech AB, Skillingaryd, Sweden).

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

Open Access by Dirk Lehmhus Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, Wiener Straße 12, 28359 Bremen, GermanyMetals 2024, 14(3), ...

Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper AlloyChill Vent for High Pressure Die Casting

Duoc T Phan, Syed H Masood*, Syed H Riza, and Harsh ModiDepartment of Mechanical and Product Design Engineering, Swinburne University ...

07/09/2024 / ADC12, Aluminium-E, AZ91D, Copper-E, Die casting, Efficiency, Heat Sink, High pressure die casting, Technical Data-E

Figure 1. Illustration of LED lighting application and thermal network model.

Savings in Cooling Energy with a Thermal Management System for LED Lighting in Office Buildings

by Byung-Lip Ahn 1,2,Ji-Woo Park 1,Seunghwan Yoo 1,Jonghun Kim 1,Seung-Bok Leigh 2 andCheol-Yong Jang 1,* Abstract Light-emitting diode (LED) lighting should be considered for lighting efficiency enhancement, however, ...

05/05/2024 / Aluminium-E, Copper-E, Efficiency, Heat Sink, Review, STEP, Technical Data-E

Fig. 4. Pictorial views of simple, circular pin-fin and copper foam-based heat sinks.

Experimental investigation for thermal performance enhancement of various heat sinks using Al2O3 NePCM for cooling of electronic devices

Imran Zahid ab, M. Farhan a, M. Farooq a, M. Asim a, M. Imran c Abstract Electronic devices are being used extensively for different applications, where the thermal management of these devices is still ...

04/28/2024 / Air cooling, Aluminium-E, Applications, CFD, Copper-E, Draft, Efficiency, Electric vehicles, Heat Sink, Lithium-ion battery, radiator, Review, Technical Data-E, thermophysical properties

7. Appearance of texturized surfaces: (a) stochastic and (b) regular arrangemen

Research on the Tribological Properties of a New Generation ofMulti-Layer Nanostructured PVD Coatings for Increasing theTechnological Lifetime of Moulds

Janette Brezinová1,* , Miroslav Džupon 2, Viktor Puchý2, Jakub Brezina 3, Pavlo Maruschak 4,Anna Guzanová3, Lýdia Sobotová5 and Miroslav Badida ...

03/17/2024 / Al-Si alloy, Aluminium-E, Aluminum Die casting, CAD, Copper-E, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E

Figure 1. Diagrammatic representation of a squirrel-cage induction motor.

Tags: Copper Die casting; ,Die casting; ,Draft