Tag Archives: Die casting

Fig. 1. Distribution of Fe and Al at soldering part. Fe/Al compound layer is observed.

Prediction and Evaluation of Ejecting Stress Distribution at Die Surface of Die-Casting through Numerical Analyses

This article introduces the paper [“Prediction and Evaluation of Ejecting Stress Distribution at Die Surface of Die-Casting through Numerical Analyses”] published by [‘電気製鋼’]. 1. Overview: 2. Abstracts or Introduction In die casting, molten metal such as aluminum alloy is injected into a die cavity at high speed and solidified rapidly to efficiently produce complex shaped

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Figura 1: rappresentazione in sezione di una macchina da pressocolata

Investigation on the Effects of Innovative Melt Treatments on Microstructure and Mechanical Behaviour of Diecast Al Alloys

This article introduces the paper [“INVESTIGATION ON THE EFFECTS OF INNOVATIVE MELT TREATMENTS ON MICROSTRUCTURE AND MECHANICAL BEHAVIOUR OF DIECAST AL ALLOYS”] published by [‘UNIVERSITÀ DEGLI STUDI DI PADOVA and AALEN HOCHSCHULE FÜR TECHNIK UND WIRTSCHAFT’]. 1. Overview: 2. Abstracts or Introduction The research on innovative materials with enhanced performance is pivotal across numerous sectors.

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Fig. 1: SEM images of (a) SiC and (b) Graphite particles.

Investigation on Microstructure and Wear Study on Al-Zn-Mg Alloy Hybrid Composites Fabricated Through Die Casting Process

This article introduces the paper [“Investigation on Microstructure and Wear Study on Al-Zn-Mg Alloy Hybrid Composites Fabricated Through Die Casting Process”] published by EVERGREEN Joint Journal of Novel Carbon Resource Sciences & Green Asia Strategy. 1. Overview: 2. Abstracts or Introduction This research paper investigates the fabrication of Al-Zn-Mg hybrid metal matrix composites using die

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Figure 1. Schematic illustration of hydraulic injection system. 1

INFLUENCE OF INJECTION PARAMETERS ON THE POROSITY AND TENSILE PROPERTIES OF HIGH-PRESSURE DIE CAST AI-SI ALLOYS: A REVIEW

This article introduces the paper [“INFLUENCE OF INJECTION PARAMETERS ON THE POROSITY AND TENSILE PROPERTIES OF HIGH-PRESSURE DIE CAST AI-SI ALLOYS: A REVIEW”] published by [“International Journal of Metalcasting”]. 1. Overview: 2. Abstracts or Introduction Aluminum-Silicon alloys are extensively utilized as Al foundry alloys and are prevalent in high-pressure die casting (HPDC) for automotive components.

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Figure-4. Cause and effect diagram undercut cylinder components

Corrective and preventive actions of motor cycle cylinder component leak problem on casting process

This article introduces the paper [“Corrective and preventive actions of motor cycle cylinder component leak problem on casting process”] published by [ARPN Journal of Engineering and Applied Sciences]. 1. Overview: 2. Abstracts or Introduction Defective product in industry is an undesirable quality product deviation in production process. In the casting process of motor cycle cylinder

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Figure 3. Aluminium-alloy circuit breaker tank by gravity die casting

Co-operative Virtual Foundry for Cost-Effective Casting Simulation

This article introduces the paper [“Co-operative Virtual Foundry for Cost-Effective Casting Simulation”] published by [Technical paper for the 54th Indian Foundry Congress, Pune, 2006]. 1. Overview: 2. Abstracts or Introduction Virtual casting trials are crucial for ensuring castings are right the first time, utilizing computer-aided modelling, pattern design, methoding, simulation, and optimisation. Casting simulation technology

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Figure 1. Proposed workflow of the optimization for the combination of topology optimization and process assurance. Starting from the initial design space, a TO with a volume target volume Vt and a parallel process simulation. The One-Step Optimization ends after the first iteration. In the iterative optimization, the design space VDS is modified for every new iteration with a step-length of λ on the basis of previous results.

Combining Structural Optimization and Process Assurance in Implicit Modelling for Casting Parts

This article introduces the paper [“Combining Structural Optimization and Process Assurance in Implicit Modelling for Casting Parts”] published by [MDPI Materials]. 1. Overview: 2. Abstracts or Introduction The structural optimization of manufacturable casting parts remains a challenging and time-consuming task. Current methods involve topology optimization followed by manual reconstruction and process assurance simulation, leading to

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Fig. 1- Cross section of laser welded ZC 71, thickness 3 mm, 1.5 kW, 3 m/min (17X). Fig. 2- Cross section of laser welded WE 54 T6, thickness 5 mm (11X); A - without welding wire, 2 kW, 2 m/min; B - with 2.3-mm welding wire, 2 kW, 1.25 m/min.

CO2 Laser Beam Welding of Magnesium-Based Alloys

This article introduces the paper [“CO2 Laser Beam Welding of Magnesium-Based Alloys”] published by [Welding Research Supplement]. 1. Overview: 2. Abstracts or Introduction This paper investigates the laser weldability of various cast and wrought magnesium alloys using a 2.5-kW CO₂ laser. Butt joints of 2.5-8 mm thick plates were produced with and without filler metal.

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Tesla’s new integrated die-casting technology simplifies complicatedmanufacturingprocess, shortens production cycle, and reduces manufacturing costs byat least20%

China’s Auto Makers are Revolutionizing Automotive Manufacturing

This article introduces the paper “China’s Auto Makers are Revolutionizing Automotive Manufacturing” published by Horizon Insights Inc in April 2022. Investment Thesis: Revolutionizing Automotive Manufacturing The automotive industry is undergoing a significant transformation with the adoption of new integrated one-piece die casting technology using heat-free alloy casting materials. Here’s a breakdown of the key investment

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Figure 3. Workstation, Injection System and Coupling System and corresponding main components and location: (1) Cable trimming device; (2) Flower device and drive cylinder; (3) Mold closure system and drive cylinder; (4) Transfer and drive cylinder; (5) Mold and frame; (6) Air, water and oil hoses; (7) Coupling system; (8) Zamak container; (9) Zamak ingot; (10) Zamak injection nozzle; (11) Heating set; (12) Frame base; (13) Pump adaptor; (14) Support base; (15) Rotation mechanism; (16) Coupling tuning system; (17) Rotation drive system; (18) Dowel pins

Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research

This article introduces the paper [“Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research”] published by [“Faculty of Mechanical Engineering, Belgrade”]. 1. Overview: 2. Abstracts or Introduction The paper addresses the challenge of wear in components directly linked to hot parts in high-pressure die casting, a widely used process in

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