conformal cooling

An experimental investigation of the cooling and heating performance of a gravity die casting mold with conformal cooling channels

By google AI07/30/2025Aluminium-E, automotive-E, Technical Data-EApplications, CAD, CFD, conformal cooling, Die casting, Efficiency, Microstructure, Quality Control, Review, STEP

Slash Cycle Times by 28%: How Additive-Made Conformal Cooling Channels Are Revolutionizing Die Casting This technical summary is based on the academic paper “An experimental investigation of the cooling and heating performance of a gravity die casting mold with conformal cooling channels” published by Karani Kurtulus, Ali Bolatturk, Ahmet Coskun, and Barış Gürel in Applied

Recent Advancement in Conformal cooling channels: A review on Design, simulation, and future trends

By user07/11/2025Aluminium-E, automotive-E, Technical Data-EApplications, CAD, CFD, Computational fluid dynamics (CFD), conformal cooling, cooling solutions, Efficiency, Quality Control, Review, STEP

Slash Cycle Times and Boost Part Quality: A Deep Dive into Conformal Cooling Channel Technology This technical brief is based on the academic paper “Recent Advancement in Conformal cooling channels: A review on Design, simulation, and future trends” by Soroush Masoudi, Barun K. Das, Muhammad Aamir, and Majid Tolouei-Rad, a preprint available on SSRN (2024).

Mega and Giga Casting: A New Technological Paradigm for Die Material and Design

By user06/23/2025Aluminium-E, automotive-E, Technical Data-EA380, Applications, CAD, conformal cooling, Die casting, Electric vehicles, High pressure die casting, High pressure die casting (HPDC)

This introduction paper is based on the paper “Mega and Giga Casting: A New Technological Paradigm for Die Material and Design” published by “The 75th World Foundry Congress”. 1. Overview: 2. Abstract: The sociotechnological transition to electric mobility requires much lighter, more economic and more sustainable life cycle Electric Vehicles (EVs). To meet with these

Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels

By user05/30/2025Aluminium-E, Technical Data-EApplications, CAD, Computer simulation, conformal cooling, Die casting, Efficiency, Heat Sink, Microstructure, Review

This introduction paper is based on the paper “Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels” published by “Polymers”. 1. Overview: 2. Abstract: In low-pressure wax injection molding, cooling time refers to the period during which the molten plastic inside the mold solidifies and cools

INNOVATIVE COOLING SOLUTIONS OF HPDC TECHNOLOGY

By user03/19/2025Aluminium-E, Technical Data-ECAD, conformal cooling, cooling solutions, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC)

This introductory paper is the research content of the paper [“INNOVATIVE COOLING SOLUTIONS OF HPDC TECHNOLOGY”] published by [Multidiszciplináris Tudományok]. 1. Overview: 2. Abstract In High Pressure Die Casting (HPDC), the so-called sliders are moving components of the mould, that can form cavities, holes, and undercuts. Sliders differ greatly from fixed- and moving mould halves

Design of Conformal Cooling Channels Using Numerical Methods in a Metal Mold and Calculating Exergy Destruction in Channels

By user03/07/2025Aluminium-E, Technical Data-EApplications, CAD, CFD, Computational fluid dynamics (CFD), conformal cooling, Die casting, Efficiency, Heat Sink

This article introduces the paper [‘Design of Conformal Cooling Channels Using Numerical Methods in a Metal Mold and Calculating Exergy Destruction in Channels’] published by [‘Scientia Iranica’]. 1. Overview: 2. Abstracts or Introduction Shorter cycle times and improved product quality are achievable through faster cooling in metal molds. Conventional manufacturing limits cooling channel design to

Thermofluid topology optimization for cooling channel design

By user03/01/2025Aluminium-E, Technical Data-EApplications, CAD, conformal cooling, Die casting, Efficiency, Heat Sink, Review, STEP

This article introduces the paper [‘Thermofluid topology optimization for cooling channel design’] presented at the [‘arXiv.org’] 1. Overview: 2. Research Background: Background of the Research Topic: Cooling channels are critical components in technological systems involving heat extraction, notably in die casting molds. The integration of cooling channels in molds significantly impacts cycle time, part shape

AN INITIAL STUDY OF A LIGHTWEIGHT DIE CASTING DIE USING A MODULAR DESIGN APPROACH

By user02/11/2025Aluminium-E, Technical Data-Ealuminum alloy, Aluminum Casting, Applications, AZ91D, CAD, conformal cooling, Die casting, Die Casting Congress, die temperature uniformity, Efficiency, High pressure die casting, Review

This article introduces the paper “An Initial Study of a Lightweight Die Casting Die Using a Modular Design Approach,” published in the International Journal of Metalcasting in 2018. 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8.

Conformal cooling as a support tool for eliminating local defects in high-pressure die casting series production

By user08/13/2024Aluminium-E, Copper-E, Technical Data-ECFD, conformal cooling, Die casting, Efficiency, High pressure die casting, Review, temperature field

Vladislav Andronov, Zdeněk Pitrmuc, Jan Zajíc, Pavel Šotka, Libor Beránek & Martin Bock Abstract This study addresses a critical issue in mass-producing gearbox housing MQ200GA at Škoda Auto a.s. The combination of SW ProCAST simulations and metal 3D printing (laser powder bed fusion—L-PBF) overcomes challenges posed by full mold printing. Instead, the authors adapt the conformal cooling design, introducing specific channel

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