Automotive Integrated Die Casting Industry Report, 2024

This article introduces the paper ['Automotive Integrated Die Casting Industry Report, 2024'] published by ['ResearchInChina'].

Figure 1: 16000T Super-large Intelligent Die Casting Unit of L.K. Technology
Figure 1: 16000T Super-large Intelligent Die Casting Unit of L.K. Technology

1. Overview:

  • Title: Automotive Integrated Die Casting Industry Report, 2024
  • Author: ResearchInChina
  • Publication Year: Apr. 2024
  • Publishing Journal/Academic Society: ResearchInChina
  • Keywords: Automotive Integrated Die Casting, Industry Report, OEMs, Suppliers, Industry Chain, Development Trends

2. Abstracts or Introduction

The 'Automotive Integrated Die Casting Industry Report, 2024' by ResearchInChina provides a comprehensive analysis of the integrated die casting industry. This report summarizes and investigates the current status of the integrated die casting sector, examines the industry chain product layout strategies of Original Equipment Manufacturers (OEMs) and suppliers, and forecasts future development trends within this rapidly evolving industry.

3. Research Background:

Background of the Research Topic:

The report highlights the increasing prevalence of integrated die casting within the automotive industry, noting its adoption by nearly 20 OEMs, signifying a surge in popularity for this advanced manufacturing technique. This trend underscores the transformative potential of integrated die casting in automotive manufacturing.

Status of Existing Research:

The research indicates significant advancements in the upstream supply chain of integrated die casting. These breakthroughs encompass critical areas such as die casting machines, molds, and the development of non-heat-treatable materials. Specifically, the report points to the evolution of super-large die casting machines, with tonnage capacity escalating from 6000T to 16000T. Furthermore, die casting machine suppliers are actively engaged in the development of even larger 20000T die casting machines.

Necessity of the Research:

Understanding the present state, the intricate industry chain dynamics, and anticipated future trajectories of integrated die casting is crucial for stakeholders across the automotive sector. This knowledge is essential for strategic planning, investment decisions, and navigating the evolving landscape of automotive manufacturing technologies.

4. Research Purpose and Research Questions:

Research Purpose:

The primary objective of this report is to deliver a detailed summary and analysis of the integrated die casting industry. This includes assessing the current industry landscape, scrutinizing the product deployment strategies across the industry chain involving OEMs and suppliers, and projecting future trends that will shape the integrated die casting industry.

Key Research:

The core research areas of this report are focused on:

  • Analyzing the status quo of the integrated die casting industry.
  • Investigating the industry chain product layout of OEMs and suppliers.
  • Predicting the future development trends within the integrated die casting industry.

Research Hypotheses:

While not explicitly stated as formal hypotheses, the report operates under the implicit assumption that integrated die casting is experiencing a period of growth and increasing adoption within the automotive industry. The analysis is structured to explore and validate this trend by examining current adoption rates, technological advancements, and future projections.

5. Research Methodology

Research Design:

This report adopts an industry analysis design, focusing on summarizing and studying the current conditions and trends within the automotive integrated die casting industry. It is structured as an industry report to provide a comprehensive overview.

Data Collection Method:

The methodology is not explicitly detailed, but it is inferred to be based on secondary research, encompassing the collection and synthesis of industry data, company announcements, and market observations.

Analysis Method:

The analytical approach involves summarization of industry information, trend analysis to identify emerging patterns, and industry chain analysis to understand the relationships between different actors in the integrated die casting ecosystem.

Research Subjects and Scope:

The research scope encompasses the automotive integrated die casting industry, focusing on OEMs, suppliers, and key technological components such as die casting machines, molds, and materials. The report provides a global perspective with a specific focus on the Chinese market.

6. Main Research Results:

Key Research Results:

The report highlights several key findings:

  1. Upstream Supply Chain Breakthroughs: "Multiple breakthroughs have been made in the integrated die casting upstream supply chain (die casting machines, molds and non-heat-treatable materials)."
  2. Super-large Die Casting Machine Advancement: The tonnage of super-large die casting machines has significantly increased. "At present, the tonnage of super-large die casting machines has been increased from 6000T to 16000T, and die casting machine suppliers are developing 20000T die casting machines." L.K. Technology's unveiling of a "16000T super-large intelligent die casting unit" in October 2023 is noted as a significant advancement.
  3. Integrated Die Casting Mold Innovation: The self-weight of integrated die casting molds has exceeded 250 tons, demonstrating advancements in mold manufacturing capabilities.
  4. Non-heat-treatable Material Development: Domestic manufacturers are actively pursuing non-heat-treatable materials through various strategies, including "patent licensing, independent R&D, and cooperation with universities or automakers, accelerating localization." Xiaomi Automobile's "Xiaomi Titans Metal" is cited as an example of self-developed alloy material in this domain.
  5. Application in Vehicle Body: Integrated die casting applications are expanding from "rear underbody to front cabins, middle integrated die cast parts and battery trays." Automakers like Tesla, NIO, Xpeng, Li Auto, Xiaomi, ZEEKR, AITO, and Neta are adopting this technology.
  6. Future Application Expansion: Integrated die casting is projected to cover "battery case upper cover, middle floor, and underbody assembly in 2027."

Analysis of presented data:

The data presented in the report is primarily qualitative, consisting of industry trends, technological advancements, and adoption patterns. The analysis is descriptive, outlining the current state and future directions of integrated die casting based on industry observations and company announcements. The report emphasizes the rapid progress in machine capacity, mold size, material development, and application scope within the automotive sector.

Figure Name List:

Figure 2: Integrated Die Casting Mold Delivery History of ZDM (Zhenzhi) Machinery & Mould
Figure 2: Integrated Die Casting Mold Delivery History of ZDM (Zhenzhi) Machinery & Mould
Figure 3: Xiaomi's Non-heat-treatable Material - Xiaomi Titans Metal
Figure 3: Xiaomi's Non-heat-treatable Material - Xiaomi Titans Metal
Figure 4: Xianjing High-performance Non-heat-treatable Material Co-developed by ZEEKR and Suzhou Huijin Smart Technology
Figure 4: Xianjing High-performance Non-heat-treatable Material Co-developed by ZEEKR and Suzhou Huijin Smart Technology
Figure 5: Some Automakers' Models Using Integrated Die Casting Technology and Their Implementation Methods
Figure 5: Some Automakers' Models Using Integrated Die Casting Technology and Their Implementation Methods

7. Conclusion:

Summary of Key Findings:

The 'Automotive Integrated Die Casting Industry Report, 2024' concludes that integrated die casting is experiencing significant growth and technological advancement. Key findings include breakthroughs in super-large die casting machines, molds, and non-heat-treatable materials. OEM adoption is expanding across various vehicle models and body components, with future trends indicating even wider application.

Academic Significance of the Study:

This report serves as a valuable handbook-level resource for experts and researchers in the field of die casting and automotive manufacturing. It provides a structured and detailed overview of the current state of integrated die casting technology, industry trends, and key players, facilitating a deeper understanding of this evolving domain.

Practical Implications:

The practical implications of this study are substantial for industry stakeholders. The report offers critical insights for strategic decision-making for OEMs, suppliers, and die casting equipment manufacturers. Understanding the trends and technological advancements outlined in the report can inform investment strategies, R&D priorities, and market positioning within the automotive integrated die casting industry.

Limitations of the Study and Areas for Future Research:

As an industry report, the study provides a snapshot of the market as of April 2024. Future research could delve deeper into specific technical aspects of integrated die casting, such as detailed performance analysis of non-heat-treatable materials, comprehensive cost-benefit analyses of integrated die casting versus traditional methods, and environmental impact assessments. Further investigation into the long-term reliability and durability of integrated die cast vehicle components would also be beneficial.

8. References:

  • Source: L.K. Technology (Figure 1)
  • Source: ResearchInChina (Figure 2)
  • Source: Xiaomi Automobile (Figure 3)
  • Source: Huijin Smart Technology (Figure 4)
  • Source: ResearchInChina (Figure 5)
  • Source: Xpeng (Figure 6)

9. Copyright:

  • This material is "ResearchInChina"'s paper: Based on "Automotive Integrated Die Casting Industry Report, 2024".
  • Paper Source: www.researchinchina.com

This material was summarized based on the above paper, and unauthorized use for commercial purposes is prohibited.
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Tags: Applications; ,CAD; ,Die casting