Redefining HPDC Castability: How Effective Flow Length (EFL) Unlocks Ductility in Extra-Large Structural Components This technical summary is based on the academic paper “Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings” by Zhichao Niu, Guangyu Liu, Tian Li, and Shouxun Ji, published in
Predicting Perfection: How Casting Simulation Solves Stress and Distortion in Hybrid Lightweight Components This technical summary is based on the academic paper “Material combinations in light-weight casting components” by Dr.-Ing. Götz Hartmann, published in Casting Plant & Technology (4/2013). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the quest for
Can Additive Manufacturing Create Lightweight HPDC Dies That Withstand Extreme Stresses? A Simulation Study This technical summary is based on the academic paper “HPDC Die design for Additive Manufacturing” by Mohammadali Baradaran and Ambareeksh Tharayil Pradeep, published by Jönköping University (2018). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the
Next-Gen HPDC Magnesium Alloys: A Guide to Higher Strength, Ductility, and Performance This technical summary is based on the academic paper “Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications” by Gerry Gang Wang and J.P. Weiler, published in Journal of Magnesium and Alloys (2023). Keywords Executive Summary The Challenge: Why This
Unlocking 50% Mass Reduction: The Case for Magnesium Die Cast Closures in Automotive Lightweighting This technical summary is based on the academic paper “A review of magnesium die-castings for closure applications” by J.P. Weiler, published in Journal of Magnesium and Alloys 7 (2019). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals
From Scrap to Structure: The Viability of Recycled Aluminum HPDC for E-Mobility This technical summary is based on the academic paper “LOW CARBON FOOTPRINT ALUMINIUM COMPONENTS FOR E-MOBILITY” by Elisa Fracchia, Claudio Mus, published in ACTA METALLURGICA SLOVACA (2024). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the global shift
Extending Columnar Growth: How Phase Change Materials Are Revolutionizing Solidification Control in Al-Cu Castings This technical summary is based on the academic paper “Numerical simulation of the effects of a Phase Change Material (PCM) on solidification path of gravity sand cast Al-Cu alloy” by Z. Noohi, B. Niroumand, and G. Timelli, published in La Metallurgia
The Giga-Casting Challenge: Key Factors for Defect-Free Ultra-Large Aluminum Parts This technical summary is based on the academic paper “Ultra-Large Aluminum Castings in Automobiles” by Qigui Wang, Andy Wang, and Jason Coryell, published in The 75th World Foundry Congress (2024). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals The automotive industry
Unlocking Superior Durability: The Science Behind Aluminum-Silicon Alloy Wear Resistance in HPDC This technical summary is based on the academic paper “Friction and Wear of Aluminum-Silicon Alloys” by Barrie S. Shabel, Douglas A. Granger, and William G. Truckner, published in ASM Handbook, Volume 18: Friction, Lubrication, and Wear Technology (1992). Keywords Executive Summary The Challenge:
Unlocking Peak Performance in A356 Alloy: A Deep Dive into T6 Heat Treatment for Semi-Solid Die Casting This technical summary is based on the academic paper “Effect of T6 Treatment on Microstructures and Mechanical Properties of Semi-Solid A356 Alloy” by Jun Zhou, Caihua Wang*, and Larry Wang, published in The 75th World Foundry Congress (2024).
![Fig. 5. Mercedes SL Roadster die-cast magnesium door inner [19] (Copyright 2004 by Indian Institute of Metals. Used with permission)](https://castman.co.kr/wp-content/uploads/image-3691-672x380.webp)
![Fig. 1 RESAL supply format [15].](https://castman.co.kr/wp-content/uploads/image-3103.webp)
![Fig.1. Six mega Al castings in Cadillac Celestiq [3].](https://castman.co.kr/wp-content/uploads/image-3094.webp)
![Fig. 1 SEED pulping process principle [3]](https://castman.co.kr/wp-content/uploads/image-3689.webp)