Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

Read More

Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

Read More

Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

Read More

CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

Thanks.

Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN Cu Rotors
CASTMAN CU Rotors

Technical Resource

Ladle Pour Simulation by Nemak Poland
Fig. 1. Scheme of demulsification set-up

Research on Properties and Applications of New Lightweight Aluminum Alloy Materials

The Future is Light: Unpacking the Properties and Applications of Lightweight Aluminum Alloy Casting This technical summary is based on ...
Read More
/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, AUTOMOTIVE Parts, CAD, Die casting, Mechanical Property, Microstructure, Quality Control, Sand casting, Technical Data-E
Fig. 5. Comparison between experimental and numerical simulations of the Charpy test for AlSi9MgMn–T1 using a mesh with element lengths of approximately 0.1 mm.

Recent Developments in Through-Process Modelling of Aluminium Die-Castings

Predicting Failure Before it Happens: A Breakthrough in Through-Process Modelling for HPDC Aluminum This technical summary is based on the ...
Read More
/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Microstructure, Quality Control, Technical Data-E
Fig. 2: Different specimens after tests

Modeling of Damage Behavior of Cast Aluminum Components Taking into Account Porosity Effects

Beyond Standard Simulation: A New Porosity Damage Model for Predicting Failure in Aluminum Die Castings This technical summary is based ...
Read More
/ Aluminium-E, Aluminum Die casting, CAD, Die casting, finite element simulation, Microstructure, Quality Control, STEP, Technical Data-E
Fig. 3. Effects of Fe and Mn content on soldering layer.

Mechanical and Die Soldering Properties of Al-Si-Mg Alloys with Vacuum HPDC Process

Unlocking T6 Heat Treatment: How Vacuum HPDC and Alloy Control Eliminate Defects in Automotive Aluminum Castings This technical summary is ...
Read More
/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Quality Control, Technical Data-E
Review of Microstructures and Properties of Felled Metal Alloy Composites (Al-17Sі-Gr-Cf )

Review of Microstructures and Properties of Felled Metal Alloy Composites (Al-17Si-Gr-Cf)

A Deep Dive into Zinc Alloy Composites: A Review of Microstructures and Properties of Felled Metal Alloy Composites (Al-17Si-Gr-Cf) This ...
Read More
/ Alloying elements, Aluminium-E, AUTOMOTIVE Parts, CAD, Die casting, High pressure die casting, Mechanical Property, Microstructure, Quality Control, Sand casting, Technical Data-E
Fig. 1. Relationship between log A (Elongation) and UTS (Ultimate Tensile Strength) for different variants of heat treatment

Quality Index of the AlSi7Mg0.3 Aluminium Casting Alloy Depending on the Heat Treatment Parameters

Unlocking Peak Performance in AlSi7Mg0.3: How Jet Cooling Boosts the Quality Index This technical summary is based on the academic ...
Read More
/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, CAD, Magnesium alloys, Microstructure, Permanent mold casting, Quality Control, Technical Data-E
Fig.1. (a) Mechanical properties: (a1) Tensile stress-strain curveandcorresponding mechanical property values of AMbased alloys. (a2) YS, UTS and EL of various die-casting Mg alloys. (b)Corrosion property: (b1) hydrogen evolution volume-time curves; (b2) corrosion rate bar chart. (c)Macro-view photographs of fluidity test sample of AMbasedalloys: (c1) AM60; (c2) AM61; (c3) AM60-0.2Ce; (c4) AM60-0.2La.

Low Cost High Performance HPDC AM60 Based Alloys for Super-Sized Integrated Automotive Components

Unlocking Super-Sized Automotive Castings: How a Pinch of Lanthanum Transforms AM60 Alloy Performance This technical summary is based on the ...
Read More
/ Alloying elements, Aluminium-E, AUTOMOTIVE Parts, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Quality Control, Technical Data-E
Table 2. The most characteristic results from the first round of trials.

Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts

[WordPress Blog Post Template] Eliminating Finishing Costs in HPDC: New Guidelines for Complex Aesthetic Parts This technical summary is based ...
Read More
/ Al-Si alloy, Aluminium-E, aluminum alloy, AZ91D, CAD, Die casting, finite element simulation, High pressure die casting, Quality Control, Review, Technical Data-E
Fig. 1 Gating system of casting and experimental tempering system [17]

Temperature Conditions Change in the High Pressure Die Casting mold Volume Depending on the Gating System Volume

This introduction paper is based on the paper "Temperature Conditions Change in the High Pressure Die Casting mold Volume Depending ...
Read More
/ Aluminium-E, aluminum alloy, CAD, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Technical Data-E
Fig. 1 Wheel model.

Magnesium Alloy Wheel Structure Design and Wheel Casting Process Performance Analysis

From Blueprint to Reality: Using FEA to Perfect Magnesium Alloy Wheel Casting This technical summary is based on the academic ...
Read More
/ Aluminium-E, Applications, CAD, Computer simulation, Efficiency, High pressure casting, Magnesium alloys, Quality Control, Review, Sand casting, Technical Data-E
Fig.1. Cause and effect diagram (Ishikawa diagram) for casting porosity

Optimization of process parameters of High Pressure Die Casting process for ADC12 Aluminium alloy using Taguchi method

Unlocking Flawless Castings: A Taguchi-Based Guide to ADC12 Porosity Reduction This technical summary is based on the academic paper "Optimization ...
Read More
/ Al-Si alloy, Aluminium die casting, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Quality Control, Taguchi method, Technical Data-E
Fig. 5 Reference die

Determination of heat transfer coefficients using a 1-D flow model applied to irregular shaped cooling channels in pressure diecasting

Unlocking Higher Production Rates: A New Model for Irregular Cooling Channel Design in HPDC This technical summary is based on ...
Read More
/ Aluminium-E, automotive-E, CAD, CFD, conformal cooling, Die casting, Quality Control, radiator, STEP, Technical Data-E
Fig. 2. a) metal mold; b) stearin casting

Research of Casting and Solidification of Steel Ingots by Application of Low-Melting Materials

A Cost-Effective Simulation Method for Steel Ingot Solidification This technical summary is based on the academic paper "Research of Casting ...
Read More
/ Aluminium-E, Applications, CAD, Quality Control, Technical Data-E
Fig. 2. Microstructure of Al-Si-Mg-Mn and Al-Mg-Si-Mn alloys in the initial state and after chemical modification of eutectic (developed based on: www.alurheinfelden.com)

Microstructure Formation and Grain Refinement of Al-Mg-Si-Mn Casting Alloys

Optimizing Al-Mg-Si-Mn Casting Alloys: The Dual Role of Titanium in Grain Refinement and Microstructure Control This technical summary is based ...
Read More
/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Quality Control, Technical Data-E
Fig. 2. Structure of the sand cast alloy(top left) and anodic layer (top right) and structure of the high pressure cast (bottom left) and anodic layer (bottom right) produced on the composite EN-ACAlSi9Cu3

INFLUENCE OF ALUMINIUM ALLOY ANODIZING AND CASTING METHODS ON STRUCTURE AND FUNCTIONAL PROPERTIES

Optimizing Anodized Aluminum Components: Why Your Casting Method is the Critical First Step This technical summary is based on the ...
Read More
/ Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Efficiency, Microstructure, Quality Control, Sand casting, STEP, Technical Data-E
Tags: Computer simulation; , Contact us; , Copper Die casting; , Die casting; , Heat Sink; , Salt Core