Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN Cu Rotors
CASTMAN CU Rotors

Technical Resource

Ladle Pour Simulation by Nemak Poland
Fig. 1 Interdendritic spaces of the AlSi12NiMgCu alloy filled with rough phases Al5FeSi (Fe content 0.82 [wt. %]) [9]

Analysis of the Increased Iron Content on the Corrosion Resistance of the AlSi7Mg0.3 Alloy Casting

Increased Iron in AlSi7Mg0.3: A Corrosion Risk or a Cost-Saving Opportunity? This technical summary is based on the academic paper ...
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/ Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Microstructure, Quality Control, Technical Data-E
Figure 15: Pore distribution in real component (computertomography) (a), calculated pore distribution (b) Slika 15: Porazdelitev por v realnem elementu (ra~unalni{ka tomografija) (a), izra~unana porazdelitev por (b)

ENHANCED FATIGUE ANALYSIS – INCORPORATING DOWNSTREAM MANUFACTURING PROCESSES

Beyond FEA: How Simulating Manufacturing Processes Predicts Real-World Component Fatigue This technical summary is based on the academic paper "ENHANCED ...
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/ Aluminium-E, Applications, CAD, Die casting, finite element simulation, Microstructure, Quality Control, Technical Data-E
Fig. 1. Casting “body”

Influence of Sand Fluidization on Structure and Properties of Aluminum Lost Foam Casting

Beyond the Die: How Advanced Cooling in Lost Foam Casting Unlocks Superior Aluminum Casting Properties This technical summary is based ...
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/ Al-Si alloy, Aluminium-E, aluminum alloys, Aluminum Casting, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Quality Control, secondary dendrite arm spacing, Technical Data-E
Fig. 4. Segregation of casting obtained: a) without cooling;b) with water mist cooling system method; 1 – boundary layer; 2 – cast core

THE EFFECT OF WATER MIST COOLING OF CASTING DIE ON THE SOLIDIFICATION, MICROSTRUCTURE AND PROPERTIES OF AlSi20 ALLOY

Unlocking Superior Hardness in AlSi20 Castings: A Deep Dive into Water Mist Die Cooling This technical summary is based on ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, High pressure die casting, Microstructure, Permanent mold casting, Quality Control, Technical Data-E
Fig. 1 Schematic of low-pressure die cast with LS for A356 alloy wheels

Microstructure and Properties of A356 Alloy Wheels Fabricated by Low-Pressure Die Casting with Local Squeeze

This introduction paper is based on the paper "Microstructure and Properties of A356 Alloy Wheels Fabricated by Low-Pressure Die Casting ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Microstructure, Review, secondary dendrite arm spacing, STEP, Technical Data-E
Figure 4: Die-cast unit FRECH DAW 315 (left), die casting mold (center) and final cast part with integrated RFID transponder (right)

Autonomous Control of Intelligent Products in Beginning of Life Processes

Beyond the Barcode: Embedding Intelligence Directly into Your Die Castings This technical summary is based on the academic paper "Autonomous ...
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/ Aluminium-E, Applications, CAD, Die casting, Quality Control, STEP, Technical Data-E
Figure 6: An ADI prototype bracket with a continuous 3mm wall.

Austempered Ductile Iron (ADI) – A Green Alternative

Rethinking Lightweighting: Why Austempered Ductile Iron (ADI) Offers a More Sustainable Alternative to Steel and Aluminum This technical summary is ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, CAD, Casting Technique, Efficiency, Mechanical Property, Quality Control, radiator, Review, Sand casting, Technical Data-E
Figure 6 AlSi10MgMn sponge casting after 2 minutes of compressed air (10 bar) cleaning, 15 min of leaching in 1M HNO3 solution and 15 min of ultrasonic cleaning

POSSIBILITIES OF CLEANING OF METAL SPONGE CASTINGS

Beyond the Acid Bath: Faster, Greener Cleaning Methods for Complex Metal Sponge Castings This technical summary is based on the ...
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/ Aluminium-E, aluminum alloy, Applications, CAD, Efficiency, Quality Control, STEP
Fig. 1 Improvement by allotment of refining function in hot-metal pretreatment

Melting, Casting, and Welding Technologies Supporting the Art of Manufacturing in Materials Business

Revolutionizing Materials Manufacturing: A Deep Dive into Kobe Steel's Advanced Casting Technology for a Carbon-Neutral Future This technical summary is ...
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/ Aluminium-E, Aluminum Casting, Applications, CAD, Efficiency, Quality Control, Review, Segment, Technical Data-E
Figure 1. Used molds and presses

Impact of Aspect Ratio on the Mechanical Properties of Squeeze-Cast Aluminum Alloys

Optimizing AA6061 Performance: How Component Geometry Dictates Squeeze Casting Process Success This technical summary is based on the academic paper ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, Mechanical Property, Microstructure, Quality Control, Taguchi method, Technical Data-E
Gambar 2.3 Piston

DESIGN OF GATING SYSTEM ON PISTON OF MOBIL SINJAI WITH GRAVITY DIE CASTING METHOD

Eliminating Shrinkage Defects in Piston Casting: A Gating System Design Breakthrough This technical summary is based on the academic paper ...
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/ Aluminium-E, aluminum alloy, Aluminum Casting, CAD, CFD, Computational fluid dynamics (CFD), Die casting, Quality Control, Review, Sand casting, STEP, Technical Data-E
Fig.2 - Nearest neighbour distances a) averages and error, b) distribution of nearest neighbour distances.

Comparison between high-pressure die-cast and rheo-cast aluminium-SiCp MMC; wear and friction behaviour

Rethinking Wear Resistance: Why Softer Aluminium MMCs Can Outperform Harder Ones in HPDC Applications This technical summary is based on ...
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/ Aluminium-E, Applications, CAD, Die casting, Efficiency, Microstructure, Quality Control, Review, Rheo-HPDC, Technical Data-E
Figure 2: Gray cast iron.

Investigating the Microscopic Structure of Cast Iron and Its Application in Industry

From Lab to Production Line: How Cast Iron Microstructure Analysis Boosts Component Performance This technical summary is based on the ...
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/ Alloying elements, Aluminium-E, Applications, CAD, Microstructure, Quality Control, STEP, Technical Data-E
Figure 1 The aluminium life cycle

The Chemical Composition of Post-Consumer Aluminium Scrap – A Challenge in Aluminium Recycling

The Recycled Aluminum Dilemma: Mastering Chemical Composition for High-Integrity Die Casting This technical summary is based on the academic paper ...
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/ Alloying elements, Aluminium-E, AUTOMOTIVE Parts, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Quality Control, Review, STEP, Technical Data-E
Research on Lightweight Wheel Hub Design and Its Improvement on Vehicle Fuel Economy

Research on Lightweight Wheel Hub Design and Its Improvement on Vehicle Fuel Economy

Fuel Economy Reimagined: A Deep Dive into Advanced Lightweight Wheel Hub Manufacturing This technical summary is based on the academic ...
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/ Aluminium-E, aluminum alloy, Applications, AUTOMOTIVE Parts, CAD, Efficiency, Magnesium alloys, Quality Control, Review, Sand casting, Technical Data-E
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